Semi Automatic Bottle Liquid Filling Machine – Technogen Enterprise UAE
Semi Automatic Bottle Liquid Filling Machine Details
Technogen Enterprise, a distinguished manufacturer and supplier based in India and serving clients across the United Arab Emirates, presents the Semi Automatic Bottle Liquid Filling Machine — an efficient and precise solution for industries requiring accurate filling with moderate production demand.
This equipment has been carefully engineered for pharmaceutical, cosmetic, food, beverage, and chemical manufacturers in Dubai, Abu Dhabi, Sharjah, Jebel Ali, Ajman, and Ras Al Khaimah, where quality control, consistency, and reliability are vital.
Designed with robust stainless-steel construction, the semi-automatic model ensures long operational life, minimal maintenance, and precise volumetric performance — making it an ideal option for laboratories, pilot plants, and mid-scale production lines.
Engineered for Precision and Efficiency
Technogen’s Semi Automatic Bottle Liquid Filling Machine delivers an impressive output of up to 20 bottles per minute, depending on fill volume, liquid viscosity, neck diameter, and operator efficiency.
Operating on the volumetric filling principle, the machine ensures uniform liquid distribution with a filling accuracy of ± 1 %, thereby minimizing product wastage and ensuring high-quality results.
Each filling head is precisely synchronized to fill a consistent volume every cycle, making it perfectly suited for filling products such as:
Pharmaceutical syrups and suspensions
Nutraceutical and herbal liquids
Edible oils and juices
Chemical solutions, lubricants, and cleaning agents
Cosmetic and personal-care formulations
cGMP Compliant Design and Construction
The Semi Automatic Bottle Liquid Filling Machine is designed in accordance with current Good Manufacturing Practices (cGMP). All contact parts are made from AISI 316L stainless steel, ensuring corrosion resistance and hygiene, while the frame and non-contact areas are fabricated from AISI 304 stainless steel to deliver durability and vibration-free operation.
This design not only meets global quality standards but also complies with stringent hygiene regulations required in UAE’s pharmaceutical and food industries.
Key design highlights include:
Compact footprint suitable for cleanroom installation
Smooth satin-finish surface minimizing contamination risk
Easy access doors for maintenance and cleaning
Mechanical drive system ensuring consistent volumetric control
Vibration-free structure for enhanced stability and accuracy
Salient Features
Compact and space-saving design
cGMP model with complete stainless-steel construction
All liquid-contact parts made of AISI 316L material
Machine frame constructed from AISI 304 for stability
Adjustable nozzle height and stroke for smooth filling entry and exit
Spring-loaded nozzle holders prevent bottle breakage from misalignment
Wide range of syringes available to fill from 5 ml to 1000 ml
Drip-proof non-return valve design ensuring clean operation
Variable Frequency Drive (VFD) for speed regulation
Low maintenance mechanical operation suitable for continuous use
Robust stainless-steel matt finish exterior
Designed for easy integration with capping and labeling systems
Technical Specification
| Parameter | Specification |
|---|---|
| Machine Name | Semi Automatic Bottle Liquid Filling Machine |
| Model | TGLF-20S |
| Machine Type / Automation Grade | Semi Automatic |
| Driven Type | Mechanically Driven |
| Filling System / Principle | Volumetric Filling |
| Brand | Technogen Enterprise |
| Usage | Bottle Liquid Filling |
| Speed / Output | Up to 20 bottles per minute |
| Speed Control | Variable Frequency Drive (VFD) |
| Filling Accuracy | ± 1 % |
| Filling Range | 5 ml to 1000 ml (above 500 ml via stroke system) |
| No. of Filling Heads | 2 |
| Power Requirement | 230 V, Single Phase, 50 Hz |
| Electrical Load | 0.5 HP |
| Bottle Diameter | 16 mm to 100 mm |
| Bottle Height | Up to 100 mm |
| Machine Exterior Finish | Stainless Steel Matt Finish |
| Country of Origin | Made in India |
| Net Weight | Approx. 150 kg |
| Gross Weight | Approx. 300 kg |
| Warranty | 1-Year (from dispatch, excluding electrical components) |
Operational Advantages
1. Precision and Repeatability
The machine’s volumetric design allows every filling cycle to maintain identical volume, ensuring precision critical for pharmaceutical and cosmetic applications.
2. Ease of Operation
Designed with simple mechanical controls, it requires minimal training for operators. Adjustment for bottle height, fill volume, and nozzle entry can be completed in minutes.
3. Low Maintenance and Energy Consumption
With its mechanical drive and durable stainless-steel structure, the equipment ensures long life and minimal breakdowns — an advantage for UAE manufacturers seeking efficiency and cost saving.
4. Adaptability for Various Liquids
Capable of handling thin, medium, or viscous liquids, including syrups, oils, detergents, and sanitizers, making it versatile for multiple industries.
5. Hygienic and Easy to Clean Design
Quick-release components and smooth surfaces facilitate rapid cleaning and sterilization between batches.
Ideal for UAE Industries
The Semi Automatic Bottle Liquid Filling Machine caters to the growing needs of the pharmaceutical and FMCG sectors in Dubai Industrial City, Abu Dhabi Industrial Zone, Sharjah Pharma Park, and Jebel Ali Free Zone (JAFZA).
Whether used for a pilot production line in Sharjah or a specialty filling section in Dubai Science Park, this machine delivers uncompromised precision and hygiene.
Applications
Pharmaceutical formulations (syrups, antacids, tonics)
Nutraceutical and herbal extracts
Food & beverage flavorings, sauces, and oils
Personal care and cosmetics (essential oils, shampoos, lotions)
Industrial and chemical liquids (cleaners, lubricants, detergents)
Customization & Integration
Technogen Enterprise offers tailored configurations to match specific requirements of UAE clients. Custom filling nozzles, bottle guides, and control systems can be integrated to enhance performance and compatibility with existing production lines.
Optional features include:
Integration with semi-automatic capping machine
Batch counter for production tracking
Pneumatic nozzle lifting mechanism
Product level sensor for automatic cut-off
Quality Assurance and After-Sales Support
Each machine is tested under strict quality control before dispatch to ensure error-free performance. With a reliable service network across the UAE and GCC region, Technogen Enterprise provides:
Installation assistance and operator training
Spare parts and maintenance support
Online and on-site technical service
Why Choose Technogen Enterprise as Your Partner
Decades of expertise in designing filling and packaging machines
Proven track record with leading UAE pharmaceutical and FMCG companies
Machines built to cGMP and international compliance standards
Eco-friendly and low energy consumption designs
Quick customization and short delivery cycles
Reliable after-sales service and technical assistance
From pilot plants in Ajman to large-scale production facilities in Jebel Ali and Ras Al Khaimah, Technogen Enterprise continues to be the preferred manufacturer and supplier of semi-automatic liquid filling solutions that balance precision, performance, and affordability.
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