Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine UAE
Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine Details
Technogen Enterprise stands as a renowned manufacturer, supplier, and exporter of advanced liquid packaging machinery. Our Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine is a state-of-the-art filling solution engineered for precision, hygiene, and flexibility, meeting the high production standards of industries in the United Arab Emirates, including Dubai, Abu Dhabi, Sharjah, Ajman, Jebel Ali Free Zone, and Ras Al Khaimah.
Designed for industries demanding accuracy and reliability, this servo-driven filling machine ensures consistent volume control, high-speed operation, and minimal wastage — making it ideal for pharmaceutical, food, cosmetic, and chemical applications.
Precision Meets Performance
This advanced filling system utilizes servo-driven gear pumps that deliver precise metering and dispensing of liquids. The servo motor controls each gear pump’s revolutions per minute (RPM), enabling ultra-accurate volume control for every fill cycle.
From low-viscosity liquids like beverages and syrups to high-viscosity products like honey, lubricants, and oils — this versatile machine handles them all with ease. The Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine achieves accuracy within ±2%, even with foamy or viscous liquids.
Its modular design allows customization to 4-, 6-, or 8-head configurations depending on production volume — making it a perfect fit for small- to large-scale manufacturers in Dubai Industrial City, Sharjah Pharma Park, Abu Dhabi Industrial Zone, and Jebel Ali Free Zone (JAFZA).
Innovative Working Principle
The system is built on a servo-based metering concept, offering unmatched filling consistency.
The servo motor governs each gear pump individually, ensuring synchronized and accurate filling.
Fill volume adjustments are made directly through the Human Machine Interface (HMI) — without manual intervention.
The “No Bottle – No Fill” feature automatically stops filling if a bottle is missing, preventing product loss.
The diving nozzle mechanism eliminates foam and splashing, ensuring a clean fill environment.
Each filling head operates as an independent unit, controlled electronically for total precision, reducing downtime and setup complexity.
Salient Features
CGMP-Compliant Model ensuring hygiene and pharmaceutical-grade design.
Modular Construction allows scalability and future expansion.
Stainless Steel (AISI 304) Frame and Doors for corrosion resistance and easy cleaning.
All Contact Parts in AISI 316L / Silicon / PTFE, ensuring product safety.
“No Bottle – No Fill” feature minimizes waste and prevents overflow.
Individual Servo Motor & Gear Pump for Each Head for unparalleled filling accuracy.
Tool-less Conveyor Adjustment for quick changeovers between bottle sizes.
Diving Nozzle Design to prevent foaming and air entrapment.
Fill Volume Control via HMI for fast and precise calibration.
Inbuilt PLC & Touch Screen Interface for intuitive operation.
Recipe-Based Operation to store product parameters and reduce setup time.
Flexible Filling Range (10ml–1000ml) without mechanical changeover.
Pneumatically Controlled Bottle Stoppers for precise positioning during filling.
Variable Frequency Drive (VFD) to adjust speed as per line requirements.
High Precision Pumps deliver drip-free and uniform fills.
Ergonomic Control Panel ensures easy operator access and monitoring.
Rugged Gear Box and Motor Assembly for continuous, vibration-free operation.
Technical Specification
| Model | TGLF-50SG | TGLF-80SG | TGLF-100SG |
|---|---|---|---|
| No. of Filling Heads | 4 Head | 6 Head | 8 Head |
| Output | 40–50 Bottles/min (100ml fill) | 80–90 Bottles/min (100ml fill) | 100–110 Bottles/min (100ml fill) |
| Power Consumption | 1.5 KW | 2 KW | 2.5 KW |
| Machine Operating Direction | Left to Right | Left to Right | Left to Right |
| Filling Technology | Servo Motor Based Metering | Servo Motor Based Metering | Servo Motor Based Metering |
| Bottle Holding | Starwheel / Pneumatic Stopper | Starwheel / Pneumatic Stopper | Starwheel / Pneumatic Stopper |
| Filling Accuracy | ±2% (depending on liquid properties) | ±2% | ±2% |
| Filling Range | 100ml–1000ml | 100ml–1000ml | 100ml–1000ml |
| Bottle Diameter | 16mm–100mm | 16mm–100mm | 16mm–100mm |
| Bottle Height | Up to 200mm | Up to 200mm | Up to 200mm |
| Power Requirement | 440V, 3 Phase, 50Hz, 4-Wire System | Same | Same |
Add-On Features
Enhance operational efficiency with optional accessories designed for performance and compliance:
Safety Cabinet (Toughened Glass / Acrylic / Polycarbonate) with door interlock.
Turntable for smooth bottle loading and collection.
21 CFR Part 11 Compliance for secure pharmaceutical data logging and validation.
Applications
This Automatic Servo Driven Gear Pump Bottle Filling Machine is suitable for a wide range of industries and liquids:
Pharmaceuticals: Syrups, suspensions, and oral tonics
Food & Beverages: Juices, oils, sauces, honey, and edible extracts
Cosmetics & Personal Care: Creams, lotions, perfumes, shampoos, gels
Chemicals: Cleaning liquids, lubricants, and industrial solutions
Whether you need to fill foamy, thick, or thin liquids, this machine ensures smooth, accurate, and efficient filling cycles.
Advantages of the Servo Driven Gear Pump Filling System
1. Unmatched Accuracy
Each filling head features an individual servo-driven pump ensuring precise metering and repeatability across all containers.
2. Simplified Operations
HMI-based fill volume settings and recipe storage reduce operator effort and setup time, improving productivity on the production floor.
3. Hygienic and Safe
All product-contact components are made of AISI 316L stainless steel, PTFE, and silicon, ensuring contamination-free operation — vital for UAE’s pharmaceutical and food industries.
4. Energy Efficient
Servo motors consume power only when operating, optimizing energy usage for continuous, high-speed operations in Abu Dhabi and Dubai Industrial Zones.
5. Flexible & Scalable
The modular system allows users to easily upgrade filling heads (from 4 to 8) to increase capacity without replacing the main assembly.
6. Ideal for UAE Manufacturing Sectors
Compliant with international manufacturing standards, this model is designed for the growing F&B and pharma industries of Dubai, Jebel Ali, Sharjah, and Ras Al Khaimah, where precision and reliability are non-negotiable.
Quality and Compliance
Technogen Enterprise adheres to CGMP and ISO standards, ensuring every machine meets stringent quality benchmarks. Our design philosophy centers on precision engineering, ergonomic usability, and long-term reliability, essential for industrial operations in the UAE and GCC markets.
All machines are rigorously tested for performance, accuracy, and operational endurance before dispatch. Our in-house quality control division ensures that every unit operates flawlessly under demanding production environments.
Why Choose Technogen Enterprise in the UAE?
Leading manufacturer, supplier, and exporter of liquid filling machinery.
Expertise in servo-based automation and volumetric precision systems.
Strong presence across Dubai, Abu Dhabi, Sharjah, Jebel Ali, Ajman, and GCC.
Commitment to CGMP compliance and custom-engineered automation.
After-sales support and global service network for uninterrupted performance.
With continuous innovation and robust engineering, Technogen Enterprise provides reliable filling solutions that meet UAE’s industry-specific needs — from pharmaceutical manufacturing zones in Dubai Science Park to food processing units in Sharjah and industrial packaging plants in Jebel Ali.
Related Products
Semi Automatic Bottle Liquid Filling Machine
Technogen Enterprise, a distinguished manufacturer and supplier based in India and serving clients across the United Ara... Continue
Automatic Volumetric Liquid Filling Machine
Technogen Enterprise, a globally recognized manufacturer, supplier, and exporter, proudly presents the Automatic Volumet... Continue