Automatic Cup Filling And Sealing Machine Manufacturer And Supplier In UAE

Technogen Enterprise supplies advanced cup filling and sealing machines for high-speed, precision packaging across UAE industrial hubs including Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, Fujairah and Umm Al Quwain. Engineered for accuracy, hygiene and operational efficiency, the TGFS-30C Automatic Single Head Cup Filling and Sealing Machine supports dairy, food, beverage, pharmaceutical and cosmetic manufacturers throughout the region.

Overview

The TGFS-30C integrates cup feeding, volumetric filling, foil placing, heat sealing and outfeed handling into a single automated system. Designed for products such as yogurt, curd, herbal tonics, juices, sauces and cosmetic gels, the machine ensures consistent packaging quality while supporting cGMP compliance.

Key Functional Features

• Fully automated operation

• Stainless-steel SS304 construction

• Precision piston-based volumetric filling

• Delta HMI interface with variable speed control

• Integrated safety interlocks

• Compact and modular design suited for limited production spaces in UAE facilities

Working Principle

Cups are automatically fed into the indexing starwheel. The piston-based filling system measures and dispenses accurate fill volumes. A foil dispenser positions lidding film over each cup. The heat-sealing unit applies uniform pressure and temperature to seal the cups. The sealed cups move to the outfeed conveyor for inspection or secondary packaging.

System Highlights

• Continuous and accurate cup placement

• Controlled sealing temperature for leak-proof packaging

• Reduced manual intervention

• Stable operation with reduced wastage

Technical Specifications

Machine Configuration

• Cup stacker and automatic cup feeding

• Piston-based volumetric filling assembly

• Foil roll dispenser with automatic foil placement

• Heat-sealing system with high-efficiency heater

• Aluminum starwheel indexing assembly

• Outfeed conveyor with controlled motor drive

• Centralized electrical panel with Delta HMI and VFD

• Janatics pneumatic mechanisms for lifting and sealing operations

Safety and Control Features

• No Cup – No Fill system

• No Cup – No Seal interlock

• Overheat protection

• Emergency stop function

• Audible and visual alarm indicators

Applications

Dairy

• Yogurt, lassi, curd and flavored milk

Pharmaceutical

• Cough syrups, herbal tonics and nutraceutical formulations

Beverages

• Juices, flavored drinks and energy beverages

Food Products

• Sauces, dressings, mayonnaise and dips

Cosmetics

• Creams, gels, lotions and herbal preparations

Customization Options

• Multiple cup dimensions and volumes

• Multi-head configurations for increased output

• Integration with coding systems or shrink tunnels

• Nitrogen flushing for extended shelf life

• PLC-based system with recipe storage

Operational Advantages

• High filling accuracy for viscous and semi-liquid products

• Hygienic stainless-steel construction

• Adaptable to diverse product viscosities

• Smooth and consistent sealing performance

• Reduced downtime with quick changeover

• Ideal for UAE’s high-demand packaging facilities

Why Technogen Enterprise

• Leading manufacturer and supplier with international presence

• In-house engineering and testing capabilities

• Strong after-sales support and technical service

• Proven reliability with installations across various sectors

• Cost-effective solutions for small and medium industries

Cup Packaging Solutions for UAE Industries

The TGFS-30C delivers hygienic packaging, production stability and consistent sealing for manufacturers across the UAE. Its automated functions, sturdy construction and performance-focused design support the growing needs of regional dairy, beverage, food processing, pharmaceutical and cosmetic units.