Automatic Volumetric Liquid Filling Machine – Technogen Enterprise UAE
Automatic Volumetric Liquid Filling Machine Details
Technogen Enterprise, a globally recognized manufacturer, supplier, and exporter, proudly presents the Automatic Volumetric Liquid Filling Machine — a high-precision filling solution designed for maximum accuracy, hygiene, and productivity.
Built with innovation and reliability at its core, this machine is engineered for industries across the United Arab Emirates, including Dubai, Abu Dhabi, Sharjah, Jebel Ali, Ajman, and Ras Al Khaimah, where production excellence and regulatory compliance are paramount.
The Automatic Volumetric Liquid Filling Machine operates on a volumetric filling principle, ensuring exact filling volumes using precision-engineered syringes and valves. Each model adheres to current Good Manufacturing Practices (cGMP), making it the ideal choice for pharmaceuticals, food & beverage, cosmetics, and chemical manufacturing sectors.
Built for Performance and Reliability
Our automatic liquid filling machines are manufactured using high-grade stainless steel, ensuring structural strength and long-term corrosion resistance.
All contact parts are fabricated from AISI 316L stainless steel, ensuring hygienic and contamination-free operations.
The machine body, conveyor, and transmission assemblies are made from AISI 304 stainless steel, providing exceptional durability and stability during high-speed operations.
Designed on a modular concept, this machine accommodates a wide range of bottle shapes and sizes, available in 2, 4, 6, 8, and 12 head configurations, meeting varied production requirements across industries.
Advanced Automation and Intelligence
The Automatic Volumetric Liquid Filling Machine uses a photoelectric sensor-based system for accurate bottle detection. The "No Bottle – No Filling" feature ensures zero wastage and prevents product spillage.
The intelligent design integrates Variable Frequency Drive (VFD) for adjustable filling speeds and a production counter for real-time monitoring — delivering superior process control and traceability.
These advanced automation features make it a preferred choice among manufacturers in Dubai Industrial City, Sharjah Pharma Park, Jebel Ali Free Zone (JAFZA), and Abu Dhabi Industrial Zone.
Salient Features
cGMP Compliant Design – Meets global hygiene and safety standards.
Compact Modular Structure – Saves space and allows future expansion.
AISI 316L Contact Parts – Ensures contamination-free filling.
AISI 304 Frame & Body – Guarantees rigidity and corrosion resistance.
Tool-less Guide Rail Adjustment – Enables quick bottle size changeovers.
Adjustable Fill Volume – Eccentric ram shaft allows fine volume tuning.
Wide Syringe Range (5ml–1000ml) – Supports double-stroke filling for higher volumes.
Self-Centering Bottle Holder – Compensates for bottle misalignment.
Diving Nozzles – Prevent foaming and splashing during filling.
Extended Collection Tray – Protects conveyor assembly from liquid drips.
Variable Frequency Drive – Enables smooth speed variation as per production needs.
Inbuilt Production Counter – Monitors output with six-digit precision.
Technical Specification
| Model | TGLF-20 | TGLF-50 | TGLF-80 | TGLF-120 | TGLF-150 |
|---|---|---|---|---|---|
| Automation Grade | Automatic | Automatic | Automatic | Automatic | Automatic |
| Brand | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise |
| Operating Direction | Left to Right | Left to Right | Left to Right | Left to Right | Left to Right |
| No. of Filling Heads | 2 | 4 | 6 | 8 | 12 |
| Filling Technology | Volumetric Filling | Volumetric Filling | Volumetric Filling | Volumetric Filling | Volumetric Filling |
| Production Speed | 25 BPM | 50 BPM | 80 BPM | 100 BPM | 150 BPM |
| Filling Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% |
| Filling Range | 5 ml–1000 ml (Above 500 ml via stroke system) | Same | Same | Same | Same |
| Bottle Diameter | 16 mm–100 mm | 16 mm–100 mm | 16 mm–100 mm | 16 mm–100 mm | 16 mm–100 mm |
| Bottle Height | Up to 100 mm | Up to 100 mm | Up to 100 mm | Up to 100 mm | Up to 100 mm |
| Speed Variation | Variable Frequency Drive | Variable Frequency Drive | Variable Frequency Drive | Variable Frequency Drive | Variable Frequency Drive |
| Production Counter | 6-Digit Inbuilt Counter | 6-Digit Inbuilt Counter | 6-Digit Inbuilt Counter | 6-Digit Inbuilt Counter | 6-Digit Inbuilt Counter |
| Power Consumption | 0.5 HP | 1 HP | 1.5 HP | 2 HP | 3 HP |
| Electrical Connection | 230V, Single Phase, 50Hz | Same | Same | Same | Same |
| Conveyor Height | Adjustable (800–850 mm) | Adjustable (800–850 mm) | Adjustable (800–850 mm) | Adjustable (800–850 mm) | Adjustable (800–850 mm) |
| Dimensions (L×W×H) | 1530×850×1700 mm | 1830×850×1700 mm | 2130×850×1700 mm | 2430×950×1700 mm | 3050×950×1700 mm |
| External Finish | SS Matt Finish | SS Matt Finish | SS Matt Finish | SS Matt Finish | SS Matt Finish |
| Country of Origin | Made in India | Made in India | Made in India | Made in India | Made in India |
Add-On Features
Enhance machine performance and safety with these optional add-ons:
Buffer Tank with Stirrer – Ensures continuous liquid supply.
Safety Cabinet (Acrylic / Polycarbonate / Toughened Glass) – Protects the filling area.
Tower Light Indicator – Displays operational status.
PLC–HMI Interface – Smart control and monitoring.
21 CFR Part 11 Compliance – For pharmaceutical data integrity.
Laminar Air Flow Hood (Ceiling/Embedded Type) – Maintains sterile filling conditions.
Applications
Pharmaceuticals: Syrups, suspensions, tonics, and oral liquids
Food & Beverage: Juices, flavorings, sauces, and edible oils
Cosmetics & Personal Care: Creams, lotions, essential oils, and shampoos
Chemicals: Cleaners, solvents, and lubricants
Advantages of the Automatic Volumetric Filling Machine
1. Unmatched Accuracy
Operates on a positive displacement volumetric system, guaranteeing uniform fill levels regardless of liquid viscosity.
2. Productivity & Efficiency
Multiple filling heads allow faster throughput, achieving up to 150 bottles per minute, ideal for high-volume manufacturing setups.
3. Operator-Friendly Design
Tool-free adjustments, digital counters, and ergonomic layout reduce operator fatigue and downtime.
4. Energy Efficient & Low Maintenance
Engineered for long service life, the mechanical and electrical systems require minimal maintenance while consuming low power.
5. Hygienic & Safe Operation
Built with sanitary-grade stainless steel and sealed conveyor systems, ideal for UAE’s pharmaceutical and food sectors that demand clean production environments.
Why UAE Industries Choose Technogen Enterprise
Proven manufacturer and supplier of liquid filling machinery serving Dubai, Abu Dhabi, Sharjah, Jebel Ali, and GCC markets.
Expertise in custom-engineered filling systems tailored to regional requirements.
Machines compliant with international CGMP and CE standards.
Robust service and support network across the UAE and Middle East.
Competitive pricing with guaranteed performance and long-term reliability.
Whether you operate a small-scale production facility in Ajman or a large manufacturing line in Jebel Ali Free Zone, Technogen Enterprise’s Automatic Volumetric Liquid Filling Machine offers the precision, speed, and dependability your process deserves.
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