Vial Capping Machine Manufacturer & Supplier In UAE
Vial Capping Machine – Semi, Single & Multi-Head Solutions in UAE
Technogen Enterprise, a reputed manufacturer, exporter, and supplier of pharmaceutical packaging machinery, offers a world-class range of Vial Capping Machines designed to meet the demanding needs of the pharmaceutical and biotechnology sectors across the United Arab Emirates — including Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Fujairah.
Our Automatic and Semi-Automatic Vial Capping Machines are engineered for high precision, GMP compliance, and durability. Whether for small-scale laboratory setups or high-speed industrial production, our solutions ensure reliable vial sealing, product sterility, and consistent quality in every batch.
Vial sealing plays a vital role in drug integrity and patient safety. Our machines ensure hermetic sealing of flip-off and tear-off aluminum caps, preventing contamination and leakage in pharmaceutical vials. From semi-automatic models handling 20 vials per minute to multi-head rotary systems achieving up to 400 vials per minute, Technogen Enterprise delivers excellence and innovation in every design.
Types of Vial Capping Machines
Technogen Enterprise offers a complete range of vial capping solutions tailored to production capacity, vial size, and industry needs across the UAE.
1. Semi-Automatic Vial Capping Machine
Designed for small-batch and laboratory operations, this compact unit ensures efficiency and accuracy while remaining cost-effective.
Features:
Production speed: Approx. 20 vials per minute
Manual vial feeding with automatic cap placement
Adjustable sealing pressure for multiple cap sizes
Compact, modular design for limited-space facilities
Low maintenance and easy operation
Applications:
Clinical trials and R&D laboratories
Small-scale pharmaceutical manufacturing
Pilot batches for injectable and vaccine testing
2. Automatic Single-Head Vial Capping Machine
Ideal for medium-scale production, this model offers fully automated operation while maintaining GMP compliance and precision sealing.
Features:
Output: 40–50 vials per minute
Automatic feeding, capping, and sealing
Stainless steel (SS 304/316) construction for hygiene and durability
Compatible with flip-off and tear-off aluminum caps
Operator-friendly control system with minimal maintenance
Applications:
Injectable vial production
Biotechnology and diagnostic reagent packaging
Mid-sized pharmaceutical plants in Dubai and Abu Dhabi
3. Multi-Head Rotary Vial Cap Sealing Machine
For large-scale industrial manufacturing, Technogen Enterprise offers high-speed multi-head rotary vial cappers for continuous, precise, and contamination-free sealing.
Features:
Configurations: 4-head, 6-head, 8-head, and 12-head models
Production speed: 120–400 vials per minute (depending on configuration)
Gradual Pressure Sealing (GPS) for smooth and secure operation
No Vial – No Capping interlock system
Cleanroom compatible with low particle generation
Supports 13mm, 20mm, and 32mm flip-off and tear-off caps
Applications:
Large-scale injectable drug manufacturing
Vaccine, antibiotic, and biologics packaging
Pharmaceutical plants in Ras Al Khaimah Free Zone and Dubai Industrial City
Technical Specifications
| Type | Production Speed | Cap Diameter | Vial Height | Material | Operation Mode | Power Supply |
|---|---|---|---|---|---|---|
| Semi-Automatic | 20 vials/min | 13–32 mm | 25–75 mm | SS 304 | Manual feed, automatic cap placement | 230V AC, 50Hz |
| Automatic Single Head | 40–50 vials/min | 13–32 mm | 25–100 mm | SS 316 | Fully automatic operation | 230V AC, 50Hz |
| Rotary Multi-Head (6 Head) | 180–250 vials/min | 13–32 mm | 25–100 mm | SS 316L | Rotary continuous sealing | 440V AC, 3 Phase |
| Rotary Multi-Head (12 Head) | 350–400 vials/min | 13–32 mm | 25–100 mm | SS 316L | Rotary high-speed automatic | 440V AC, 3 Phase |
Advantages of Technogen Enterprise Vial Capping Machines
High Precision & Consistency: Ensures airtight and wrinkle-free hermetic sealing.
Tamper-Proof Performance: Provides secure flip-off or tear-off sealing for sterile integrity.
Flexible Production: Range from small-batch semi-automatic units to multi-head industrial models.
GMP & cGMP Compliance: Designed for pharmaceutical cleanroom environments.
Low Maintenance: Quick setup, tool-free changeover, and minimal downtime.
Durable Design: Constructed using premium-grade stainless steel for longevity.
Operator Safety: Equipped with interlock systems and safety guards.
Expanded Add-On Features
Technogen Enterprise offers several advanced customizable features to enhance automation, operator safety, and production quality:
Toughened Glass or Acrylic Safety Cabinet
Tower Light System for status indication
Automatic Sealing Head Up/Down Mechanism
Pneumatic Sealing Head with Viton Roller
In-feed Rejection System for defective vials
Swing Conveyor at infeed side for smooth transfer
Vision Inspection System for cap and seal alignment
Online Pneumatic Product Rejection
21 CFR Part 11 Compliance for electronic record management
Vacuum-Assisted Rejection System for high-speed production
Applications
Technogen Enterprise vial capping machines serve a broad range of sectors within the pharmaceutical and life sciences industries across the UAE:
Pharmaceuticals: Injectable drugs, antibiotics, and vaccines
Biotechnology: Biologics, biosimilars, and molecular therapeutics
Clinical Research & Labs: Pilot and clinical trial batches
Diagnostics: Reagent kits and sample vials
Veterinary: Injectable veterinary drugs and vaccines
Why Choose Technogen Enterprise in UAE
As a globally recognized vial capping machine manufacturer and supplier, Technogen Enterprise combines engineering innovation with compliance and reliability. Our machines are built to exceed GMP, WHO, and USFDA standards, ensuring unmatched sealing integrity and performance in sterile environments.
We provide custom-engineered solutions to meet specific production needs — from lab-scale vial sealing to high-speed automated lines. Each system is tested under strict quality controls, guaranteeing precision, repeatability, and longevity.
Our Commitment Includes:
Expert installation and operator training
Dedicated after-sales support and spare parts availability
Compliance with global pharmaceutical manufacturing standards
Local service support for clients across Dubai, Abu Dhabi, Sharjah, Ajman, and Ras Al Khaimah
With over a decade of engineering expertise, Technogen Enterprise ensures safe, efficient, and scalable vial sealing solutions for every pharmaceutical production setup in the UAE.
Get in Touch
Looking for a reliable Vial Capping Machine supplier in UAE?
Technogen Enterprise offers precision-engineered semi-automatic, single-head, and multi-head rotary vial cappers designed for excellence in pharmaceutical and biotech manufacturing.
Contact Technogen Enterprise today to explore our full range of vial sealing solutions and experience automation, accuracy, and reliability in every cap.
