Vial Cap Sealing Machine Manufacturer And Supplier In UAE
Vial Cap Sealing Machine Details
Advanced Vial Cap Sealing Solutions for the Pharmaceutical Industry
In the high-stakes world of pharmaceutical manufacturing, precision and sterility are everything. The sealing stage of vial packaging determines whether medicines remain pure, tamper-proof, and effective until administered to patients.
Technogen Enterprise—a trusted manufacturer, supplier, and exporter of Vial Cap Sealing Machines—delivers world-class automation built for injectable packaging lines. Each system ensures hermetic sealing, zero leakage, and full compliance with GMP, WHO, and US FDA standards.
Serving pharmaceutical hubs across Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Al Ain, our vial sealing machines are engineered for consistency, flexibility, and durability in sterile environments.
What Is a Vial Cap Sealing Machine?
A Vial Cap Sealing Machine applies aluminum or flip-off caps onto glass vials containing injectable drugs such as vaccines, hormones, antibiotics, and oncology formulations.
Using precision torque and the Gradual Pressure Sealing (GPS) mechanism, it forms an airtight seal that:
Prevents contamination and leakage
Maintains medicine integrity and potency
Ensures tamper evidence
Complies with cGMP and FDA standards
Technogen’s machines support 13 mm, 20 mm, and 32 mm caps and are compatible with isolator installations or cleanroom environments.
Why Vial Sealing Matters in Pharma Packaging
Any deviation in vial sealing can lead to compromised drugs, regulatory violations, and public-health risks. Reliable sealing guarantees:
Hermetic Closure: airtight containment and zero leakage
Product Integrity: consistent sterility and extended shelf life
Tamper Evidence: visible assurance of safety
Regulatory Compliance: adherence to WHO GMP, EU Annex 1, and US FDA norms
High Throughput: multi-head rotary design delivering up to 350 vials/min
Technogen Enterprise – Global Expert in Vial Sealing Technology
As a manufacturer, supplier, and exporter with global installations, Technogen Enterprise combines mechanical precision with automation intelligence.
Key strengths:
Innovative servo and pneumatic integration
Hygienic SS 304 construction
Compact GMP-compliant footprint
Customizable 4-, 6-, 8-, and 12-head configurations
Robust after-sales support and training
Whether you operate a pharma plant in Jebel Ali Free Zone, a vaccine facility in Mussafah, or a biotech unit in Sharjah Industrial Area, our solutions enhance productivity while safeguarding product sterility.
Multi-Head Rotary Vial Cap Sealing Machine — Key Features
No Vial – No Capping System prevents wastage and misfeeds
Gradual Pressure Sealing System for wrinkle-free aluminum closures
Low Particle Generation, ideal for cleanrooms and isolators
Compact & Modular Design, easy to integrate into existing lines
Quick Changeover for different vial sizes
All contact parts in AISI 304 stainless steel
Safety Clutch System halts operation on overload or jam
Adjustable Sealing Pressure for 13–32 mm caps
CE-Certified Electricals for global compliance
Technical Specifications
| Model | TGVCS-100 | TGVCS-200 | TGVCS-250 | TGVCS-350 |
|---|---|---|---|---|
| Machine Type | 4-Head Vial Capping | 6-Head Vial Capping | 8-Head Vial Capping | 12-Head Vial Capping |
| Sealing Heads | 4 | 6 | 8 | 12 |
| Output Rate | Up to 120 vials/min | Up to 180 vials/min | Up to 250 vials/min | Up to 350 vials/min |
| Direction | Left to Right | Left to Right | Left to Right | Left to Right |
| Vial Diameter | Up to 45 mm | Up to 45 mm | Up to 45 mm | Up to 45 mm |
| Vial Height | 75 mm max | 75 mm max | 75 mm max | 75 mm max |
| Seal Size | 13 / 20 / 32 mm | 13 / 20 / 32 mm | 13 / 20 / 32 mm | 13 / 20 / 32 mm |
| Speed Control | VFD-assisted | VFD-assisted | VFD-assisted | VFD-assisted |
| Cap Feeding | Vibrator Bowl | Vibrator Bowl | Vibrator Bowl | Vibrator Bowl |
| Finish | SS Matt Finish | SS Matt Finish | SS Matt Finish | SS Matt Finish |
| Control Panel | Bottom Pedant Type | Bottom Pedant Type | Bottom Pedant Type | Bottom Pedant Type |
| Production Counter | 6-Digit Inbuilt | 6-Digit Inbuilt | 6-Digit Inbuilt | 6-Digit Inbuilt |
| Main Drive Power | 1 HP | 1 HP | 1.5 HP | 2 HP |
| Electrical Supply | 440 V / 3 Phase / 50 Hz | 440 V / 3 Phase / 50 Hz | 440 V / 3 Phase / 50 Hz | 440 V / 3 Phase / 50 Hz |
| Conveyor Height | 800–850 mm adjustable | Same | Same | Same |
| Dimensions (L×W×H) | 1524×768×1530 mm | 1830×768×1530 mm | 1830×768×1600 mm | 2130×1050×1900 mm |
| Net / Gross Weight | – | – | – | – |
| Country of Origin | Made in India | Made in India | Made in India | Made in India |
Add-On Features for Enhanced Performance
Toughened Glass / Acrylic Safety Cabinet – Prevents contamination, allows clear visibility
Tower Light System – Real-time visual status indicators
Automatic Sealing Head Adjustment – Auto height adaptation for faster changeovers
Pneumatic Sealing Head with Viton Rollers – Wrinkle-free, consistent seals
In-Feed Rejection System – Detects and rejects raised stoppers automatically
Swing Conveyor at Infeed Side – Smooth vial handling and reduced operator strain
Vision Inspection System – Detects misaligned or missing caps instantly
Online Pneumatic Rejection System – Removes faulty vials without halting production
21 CFR Part 11 Compliance – Meets US FDA data-integrity standards
Vacuum-Assisted Rejection System – For ultra-high-speed rejection accuracy
Applications Across Industries
Pharmaceuticals: Vaccines, antibiotics, oncology injectables
Injectables & Biotech: Biologics, biosimilars, advanced therapeutics
Veterinary Healthcare: Animal vaccines and parenterals
Diagnostics & Labs: Chemical reagents and test kits
Cosmetics & Specialty Chemicals: Serums, essential oils, liquid formulations
Why Choose Technogen Enterprise in UAE
Precision Engineering: Wrinkle-free, hermetic sealing for every vial
Regulatory Compliance: Built to cGMP and US FDA standards
Scalable Solutions: 120 – 350 vials per minute output
Reliability: 24/7 operation with minimal maintenance
Support: Training, spares, installation & global service
Presence: Strong network across Dubai, Abu Dhabi, Sharjah, Ajman & GCC
Machine Highlights
Multi-head rotary system for continuous high-speed sealing
Servo and pneumatic integration for uniform pressure
Designed for cleanroom and isolator applications
Optional vision and rejection systems for zero-defect batches
Compact footprint with easy validation and maintenance