Semi Automatic Tablet Counting And Filling Machine Manufacturer In UAE

Semi Automatic Tablet Counting and Filling Machine for UAE Industries

Technogen Enterprise, a trusted manufacturer, supplier, and exporter of pharmaceutical machinery, presents its Semi Automatic Tablet Counting and Filling Machine, designed to deliver precision, speed, and reliability.

Engineered for pharmaceutical, nutraceutical, and healthcare companies across Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Fujairah, this machine ensures accurate counting and efficient bottle filling of tablets, capsules, pills, and soft gels. Its advanced servo-driven design, user-friendly interface, and compact construction make it the ideal choice for medium-scale production environments in the UAE’s rapidly growing pharma sector.

Precision Meets Productivity

At the heart of this semi automatic tablet counting and filling system is Technogen Enterprise’s innovation in motion control and PLC automation. Designed for dependable accuracy and minimal operator intervention, it allows pharma manufacturers in UAE industrial zones such as Dubai Industrial City, ICAD – Abu Dhabi, and Sharjah Industrial Area 1 to 10 to streamline production with confidence.

Its compact yet robust body houses a powerful cross-beam frame sensor system that guarantees high-speed counting accuracy, ensuring each container receives the exact quantity of tablets or capsules.

Key Advantages for UAE Manufacturers

• CGMP-Compliant Construction:
  Built to meet international Current Good Manufacturing Practices, ensuring consistent quality and hygiene standards for regulated industries in the UAE.

• Premium Stainless-Steel Design:
  Made with AISI 304 and AISI 316L stainless steel contact parts to prevent corrosion and maintain product purity in humid coastal conditions like Dubai and Sharjah.

• High Counting Accuracy:
  Utilizes cross-beam frame fiber-optic sensors for flawless counting, reducing product loss and manual verification time.

• Compact Footprint:
  Ideal for space-limited pharmaceutical facilities in Ajman Free Zone and RAKEZ, providing exceptional performance in a small area.

• PLC-HMI Interface:
  Features a programmable logic controller (PLC) with a human-machine interface (HMI) for easy operation, parameter control, and error-free monitoring.

• Dual Station Operation:
  The two-funnel filling design enables continuous operation—while one bottle fills, the next prepares—boosting production efficiency.

• Automatic Tablet Feeding:
  Fitted with a vibratory feed tray and hopper for steady tablet flow and consistent bottle filling.

• Adjustable Vibrator Speed:
  Operators can control feeding speed based on tablet size or shape, offering flexibility for diverse product types.

• Smart Gear Mechanism:
  Equipped with a coupled gearbox and geared motor for smooth operation and reduced energy consumption, ensuring reliable long-term performance.

• Safety & Energy Efficiency:
  Dual fiber-optic sensors stop operation when bottles are missing, preventing wastage and protecting both product and equipment.

• Quick Cleaning & Low Maintenance:
  Supplied with an air-cleaning gun for rapid maintenance, maintaining hygiene compliance for pharmaceutical and nutraceutical products.

• Variable Speed Control:
  Integrated variable frequency drive (VFD) allows smooth speed adjustment without affecting accuracy or count consistency.

Machine Operation

1. Manual Bottle Placement:
   The operator positions empty bottles under the filling funnel. The semi-automatic process offers flexibility and cost efficiency for medium-volume production.

2. Tablet Loading:
   Tablets, capsules, or pills are loaded into the hopper. The vibratory feed tray transfers them to the rotating glass plate.

3. Single-File Alignment:
   The rotating plate arranges tablets in a single-file channel, ensuring precision before counting begins.

4. Counting Process:
   As tablets pass through the cross-beam frame sensor, each piece is scanned and registered. The PLC tallies the pre-set count, guaranteeing uniform bottle filling.

5. Automatic Switching:
   Once a bottle reaches the target count, flow is automatically redirected to the alternate funnel, maintaining continuous production without delay.

6. Safety Interlocks:
   Built-in bottle detection sensors pause operations when bottles are absent, ensuring safety and preventing spillage or equipment strain.

Ideal Applications

The Semi Automatic Tablet Counting and Filling Machine is widely used across UAE industries, including:

• Pharmaceutical manufacturing units in Dubai, Abu Dhabi, and Sharjah

• Nutraceutical and supplement producers in Ajman and Fujairah

• Cosmetic and herbal product companies requiring accurate capsule or pill counting

• Contract manufacturing facilities in Ras Al Khaimah Free Zone (RAKEZ)

• Veterinary and chemical formulation plants across UAE’s industrial hubs

Technical Specification

Why Choose Technogen Enterprise in the UAE?

Technogen Enterprise has established itself as a leading manufacturer and supplier of semi automatic tablet counting and filling machines serving clients throughout the UAE, with dedicated support for Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Fujairah.

We combine Indian engineering excellence with deep understanding of Middle Eastern pharmaceutical production standards. Each machine is tested for precision, built with globally sourced components, and backed by dependable after-sales service.

Our mission is to help UAE pharmaceutical manufacturers achieve higher efficiency, consistent product quality, and reduced production downtime with durable, easy-to-operate equipment that complies with international standards.