Automatic Tablet Counting And Filling Machine – Precision And Performance For UAE Industries
Automatic Tablet Counting And Filling Machine Details
In the fast-paced pharmaceutical and nutraceutical sectors of the UAE, where accuracy and hygiene are paramount, Technogen Enterprise introduces its Automatic Tablet Counting and Filling Machine — a high-performance solution engineered to meet the most demanding production standards.
Whether you’re a manufacturer in Dubai, a contract packager in Sharjah, or a nutraceutical producer in Abu Dhabi, this advanced system delivers precision counting, smooth filling, and unmatched reliability, ensuring every container is filled perfectly, every time.
Why UAE Manufacturers Prefer Automatic Counting and Filling Technology
The pharmaceutical, nutraceutical, and veterinary industries across the UAE have rapidly adopted automation to meet stringent regulatory standards and increasing production demands. Manual counting and semi-automatic operations often lead to errors, slow output, and non-compliance with GMP standards.
Technogen’s Automatic Tablet Counting and Filling Machine is designed to eliminate these challenges. With precision-engineered components and an intuitive control system, it helps manufacturers achieve:
Accurate tablet, capsule, and softgel counting for consistent dosage.
Fast, contamination-free filling into bottles or containers.
Reduced wastage with automated bottle detection and reject systems.
Seamless integration into existing production lines.
This makes it ideal for pharmaceutical companies, nutraceutical producers, veterinary medicine manufacturers, and clinical trial units across the UAE.
Machine Overview
The Automatic Tablet Counting and Filling Machine integrates counting and filling in one compact, hygienic, and fully automatic unit. Fabricated from AISI 304 stainless steel, the equipment ensures compliance with GMP and CE standards, making it both durable and sanitary.
Its modular design allows customization for different production volumes — from small-batch R&D operations to large-scale manufacturing plants in Dubai, Abu Dhabi, Ras Al Khaimah, and Ajman.
Key Features and Components
1. Vibratory Feeding System
A high-performance vibration-based feeder ensures smooth and controlled product movement to the counting channels.
Prevents tablet breakage and jamming
Ensures continuous, stable flow of products
Handles irregular-shaped pills and softgels effortlessly
2. Counting Channels
Available in configurations of 8, 16, and 32 channels, the machine’s counting tracks are optimized for:
Gentle product handling
High counting accuracy
Flexibility for various tablet, capsule, or softgel sizes
3. “No Bottle – No Count – No Fill” Interlock
An intelligent interlock system halts counting and filling automatically if no bottle is detected at the station — eliminating wastage and misfilling.
4. Reject Mechanism
Broken or irregular tablets are automatically detected and diverted through the reject module, ensuring only high-quality products are filled.
5. PLC & HMI Control System
Equipped with an advanced PLC-based control panel and a 7-inch Delta HMI touchscreen, the interface allows:
Real-time monitoring of production
Easy recipe management for multiple products
Data logging and traceability for audits
6. Anti-Dust Sensors
The built-in anti-dust infrared sensors ensure accurate counting even in dusty pharmaceutical environments, maintaining uninterrupted operation.
Salient Features
Compact monoblock design combining counting and filling in one frame
Available in 8 to 32-channel configurations for scalable production
Counting accuracy of ±1%, maintaining consistency across batches
No change parts required for product size change
CE-certified electronics for operational safety
Low-noise operation for operator comfort
Adjustable filling range (10–1000 tablets per bottle)
Compatible with glass, HDPE, PET, and LDPE bottles
Automatic rejection of defective tablets
3-tier user login system for enhanced security
Integrated AISI 304 stainless steel conveyors
Anti-dust design for consistent performance
Technical Specifications
| Feature | TGTCF–30 | TGTCF–60 |
|---|---|---|
| Direction | Left to Right | Left to Right |
| Production Rate | Up to 30–40 Bottles/Minute | Up to 60 Bottles/Minute |
| Counting Channels | 8 | 16 |
| Counting Range per Bottle | 10–1000 | 10–1000 |
| Tablet Size | 5–12 mm (irregular) | 5–12 mm (irregular) |
| Pill Size | 3–13 mm | 3–13 mm |
| Capsule Size | 0–5 | 0–5 |
| Container Size | Neck 25–45 mm, Body 39–65 mm, Height 39–245 mm | Neck 25–45 mm, Body 39–65 mm, Height 39–245 mm |
| Container Type | Glass, HDPE, PET, Plastic, LDPE (Round & Flat) | Glass, HDPE, PET, Plastic, LDPE (Round & Flat) |
| Power Requirement | 0.5 HP, 230V, 50Hz, 1 Phase | 1.5 HP, 230V, 50Hz, 1 Phase |
| Machine Dimensions (L×W×H) | 1200 × 960 × 1300 mm | 1650 × 1370 × 1510 mm |
Optional Add-Ons
Audit Trail Functionality (21 CFR Part 11) for regulatory compliance
Toughened glass safety cabinet for operator protection
Validation documentation package (DQ, IQ, OQ) for audit readiness
Custom conveyors and reject modules for tailored production setups
High-speed cameras for real-time defect inspection
Remote monitoring and Industry 4.0 compatibility
Advantages of Using Technogen’s Automatic Counting and Filling Machine
High Precision Counting: Ensures every bottle contains the exact number of tablets or capsules.
Reduced Product Wastage: Advanced sensors and interlocks prevent misfilling.
Scalable for Growth: Modular design adapts to increased production capacity.
Hygienic and GMP-Compliant Construction: Built with AISI 304 stainless steel.
User-Friendly Controls: Simple touchscreen operation minimizes training time.
Reliable in Dusty Conditions: Anti-dust sensors ensure continuous operation.
Low Maintenance and Cost-Effective: Minimal change parts, easy cleaning.
Multi-Product Flexibility: Compatible with tablets, capsules, softgels, and irregular shapes.
Applications Across UAE Industries
This machine is widely used by pharmaceutical, nutraceutical, veterinary, and R&D units across the UAE, including:
Pharmaceutical manufacturers in Dubai and Abu Dhabi – for precise tablet and capsule filling.
Nutraceutical and supplement producers in Sharjah and Ajman – for vitamins, herbal pills, and dietary products.
Veterinary product manufacturers in Ras Al Khaimah and Fujairah – for animal health medications.
Clinical trial and R&D centers – for small-batch, high-accuracy packaging.
Example:
A leading vitamin manufacturer in Dubai producing 60,000 bottles daily reduced manual labor by 70% and maintained less than 1% deviation in pill count using the Technogen TGTCF–60 model.
Why Choose Technogen Enterprise – Trusted Manufacturer and Supplier in UAE
Technogen Enterprise has built a strong reputation as a manufacturer, supplier, and exporter of precision tablet counting and filling machinery.
With decades of engineering expertise and a customer-focused approach, Technogen ensures each machine delivers efficiency, compliance, and long-term reliability.
Key Advantages for UAE Clients:
Global exports to over 30 countries
Customized configurations for specific product lines
GMP and CE-certified machinery
Comprehensive service support, including installation and validation
Durable, long-life components for reduced maintenance costs
Dedicated local assistance across Dubai, Abu Dhabi, and Sharjah
Highlights for UAE Market
Ideal for high-speed production lines with zero wastage
Integrates smoothly with existing packaging equipment
Enables real-time monitoring and audit-ready reporting
Promotes operator safety with interlocked enclosures
Reduces energy usage and product loss, supporting sustainability goals
Fully compatible with pharma, nutraceutical, and veterinary packaging standards in the UAE
Enhance Your Production Line with Technogen
Streamline your packaging operations and achieve superior accuracy with Technogen Enterprise’s Automatic Tablet Counting and Filling Machine.
Whether you are scaling up your pharmaceutical production in Dubai, automating your nutraceutical packaging in Sharjah, or improving veterinary product handling in Abu Dhabi, Technogen delivers a proven solution tailored to your needs.
Contact Technogen Enterprise today to schedule a demo or request a quote in Dubai, Abu Dhabi, or Sharjah — and discover how automation can redefine your production efficiency.
Related Products
Semi Automatic Tablet Counting And Filling Machine
Semi Automatic Tablet Counting and Filling Machine for UAE IndustriesTechnogen Enterprise, a trusted manufacturer, sup... Continue