Semi Automatic Rotary Bottle Washing Machine Manufacturer And Supplier In UAE
Semi Automatic Rotary Bottle Washing Machine Details
High-Performance Semi Automatic Rotary Bottle Washing Machine
Technogen Enterprise, a reputed manufacturer, exporter, and supplier of packaging and processing machinery, proudly presents the Semi Automatic Rotary Bottle Washing Machine (Model TGBW-100S) — a compact, efficient, and cost-effective solution designed for washing glass and plastic bottles in pharmaceutical, food, cosmetic, and chemical industries.
This advanced washing machine ensures thorough internal and external cleaning of bottles through multiple water and air wash cycles, guaranteeing complete removal of particulates, dust, and contaminants prior to filling. Ideal for operations with medium or lower production outputs, the machine combines precision engineering with user-friendly functionality to deliver consistent performance.
Designed for Reliability and Simplicity
The Semi Automatic Rotary Bottle Washing Machine operates on a rotary intermittent motion system powered by a Geneva mechanism — ensuring smooth indexing, accurate bottle positioning, and stable operation.
Bottles are manually loaded and unloaded into individual pockets arranged on the rotary table. Each bottle undergoes a series of high-pressure washing and air rinsing operations, cleaning both the internal and external surfaces effectively.
Its stationary nozzle design prevents contamination between cycles and minimizes mechanical wear, ensuring long operational life and hygiene compliance.
With robust construction, high-quality components, and easy maintenance, the Technogen TGBW-100S provides a dependable washing solution that meets the stringent requirements of pharmaceutical and packaging industries.
Salient Features
Technogen Enterprise’s Semi Automatic Rotary Bottle Washing Machine is engineered to deliver performance, hygiene, and operational efficiency.
• Geneva Drive Mechanism: Ensures precise bottle indexing and smooth rotary motion.
• Versatile Application: Compatible with both round and flat bottles, making it ideal for multiple product types.
• Compact and User-Friendly: Easy manual loading and unloading in two rows for faster operation.
• Multi-Stage Washing System: Four internal washes, one external wash, and one air wash guarantee complete bottle cleaning.
• Customizable Washing Sequence: Washing stages can be configured as per specific cleaning requirements.
• Stationary Nozzles: Prevent cross-contamination and protect bottle necks from damage or chipping.
• High-Pressure Spray Nozzles: Deliver a powerful wash to eliminate residues and impurities.
• Dedicated Solenoid Valves: Individual valves for each washing sequence enhance control and efficiency.
• Heavy-Duty Centrifugal Pumps: Capable of cleaning large bottles (up to 500 ml and above).
• Portable Maintenance Design: Pumps and tanks mounted on a mobile frame for easy cleaning and servicing.
• Optional Water Recycling System: Reduces water consumption through filtration and recirculation.
• CGMP-Compliant Construction: Stainless steel fabrication ensures compliance with hygiene standards and long-term durability.
• Low Noise & Energy Efficient: Designed for quiet operation with minimal power usage.
Washing Sequence Overview
The washing process is executed through a sequential combination of fresh water, hot detergent, and DM/DI water cycles, ensuring complete and safe cleaning of bottles.
| Type of Washing Medium | Washing Stage |
|---|---|
| Fresh Water | 1st Wash |
| Hot Detergent | 2nd Wash |
| Fresh Water | 3rd Wash |
| DM / DI Water | 4th Wash |
| Fresh Water (External) | Outside Wash |
| Compressed Air | Final Air Wash |
Each washing stage is individually controlled for optimized water flow, timing, and pressure, providing superior cleaning results even for bottles with narrow necks or intricate shapes.
Technical Specification
| Model | TGBW-100S |
|---|---|
| Bottle Diameter | 24 mm to 100 mm |
| Neck Diameter | 20 mm to 40 mm |
| Bottle Height | Up to 290 mm |
| Output Capacity | 60 to 100 bottles per minute (depending on operator efficiency) |
| Drive Motor | 0.5 HP / 415 V / 3 Phase / 50 Hz / 1000 RPM |
| Electric Heater Tank | 3 kW |
| Total Power Requirement | 5 kW |
| Dimensions (L × W × H) | 1650 × 1600 × 1300 mm |
| Operation Type | Semi-Automatic, Rotary Intermittent |
| Washing Method | Internal & External Water + Air Wash |
| Construction Material | Stainless Steel (SS 304) |
| Direction of Rotation | Clockwise |
| Control System | Individual Solenoid Valves |
| Optional Feature | Water Recycling System |
| Country of Origin | India |
Machine Construction and Design
Every Technogen Semi Automatic Rotary Bottle Washing Machine is fabricated using premium-grade stainless steel, ensuring hygiene, robustness, and corrosion resistance.
Main Frame & Enclosure: SS 304
Rotary Platform: Machined stainless-steel plate with precision pockets
Washing Nozzles: SS 316 material with anti-drip design
Water & Air Pipelines: SS tubing with quick-disconnect fittings
Washing Pumps: High-capacity centrifugal pumps for uniform flow
Electrical Components: Reputed make, IP-rated enclosures for safety
Heater Tank: SS 304 insulated tank with thermostat temperature control
Control Panel: User-friendly layout with switches and indicators
Maintenance Access: Easy to dismantle and clean assemblies
This design ensures compliance with CGMP, WHO, and USFDA norms for cleanroom-grade equipment.
Operational Principle
Bottle Loading:
The operator manually loads bottles into rotary pockets arranged in two rows on the rotating platform.Rotary Motion & Indexing:
Using the Geneva mechanism, bottles are indexed intermittently to the washing stations.Washing Cycles:
Bottles undergo sequential washes: fresh water, hot detergent, DM/DI water, and air blow.
Internal washing nozzles spray water directly inside bottles while outer nozzles clean external surfaces.
Air Drying:
High-pressure filtered air removes residual moisture post washing.Bottle Unloading:
The operator manually unloads the cleaned bottles for drying or sterilization.
This process ensures uniform cleaning, minimal contamination risk, and efficient manual handling for small to medium production scales.
Applications
The Semi Automatic Rotary Bottle Washing Machine (Model TGBW-100S) is widely used across multiple industries, including:
Pharmaceutical Industry: For washing glass and plastic bottles before liquid filling.
Food & Beverage: For cleaning juice, syrup, or flavoring bottles.
Cosmetics & Personal Care: For cleaning lotion and shampoo containers.
Chemical & Laboratory: For washing reagent bottles and sample vials.
Ayurvedic & Herbal Products: For preparing clean containers before filling herbal tonics or extracts.
Its adaptability to different bottle sizes and shapes makes it an ideal choice for facilities requiring hygienic and consistent bottle washing performance.
Advantages of the Technogen Semi Automatic Rotary Bottle Washer
✅ Compact & Portable: Ideal for space-limited production environments.
✅ Efficient Performance: Handles up to 100 bottles per minute.
✅ User-Friendly Operation: Minimal training required for operators.
✅ Durable Construction: Built entirely from stainless steel for corrosion resistance.
✅ Cost-Effective Solution: Lower operational and maintenance costs compared to fully automatic machines.
✅ Custom Configurations: Optional water recycling, heating, and bottle size customization available.
✅ Energy & Water Efficient: Designed for sustainable operation and minimal resource consumption.
Optional Features & Customization
Technogen Enterprise offers complete customization to meet client-specific requirements:
Water recycling and filtration system for reduced utility consumption
Hot water circulation system with thermostatic control
Bottle size change parts for different shapes or diameters
Stainless steel electrical panel with digital timers
Safety interlocks and protective covers for operator safety
Air filtration unit for clean compressed air
Why Choose Technogen Enterprise?
Global Expertise: Trusted by industries across UAE, GCC, Asia, and Africa.
Precision Engineering: Every machine is designed for accuracy, reliability, and long-term performance.
GMP Compliant: Meets global regulatory and hygiene standards.
Quality Assurance: Stringent testing ensures each machine delivers flawless performance.
Dedicated Support: Comprehensive after-sales service, spare part availability, and operator training.
Value for Money: High performance at competitive pricing.
With Technogen Enterprise, you invest in quality, reliability, and long-term operational efficiency.
Technogen Enterprise – Trusted Manufacturer of Semi Automatic Rotary Bottle Washing Machines in UAE
The Technogen TGBW-100S Semi Automatic Rotary Bottle Washing Machine combines mechanical precision, ease of use, and hygienic design to meet the needs of modern pharmaceutical and packaging units.
Whether you’re a startup or an established production facility, this machine provides a dependable, affordable, and efficient solution for pre-filling bottle washing.
Contact Technogen Enterprise UAE today to learn how our bottle washing solutions can enhance your production line efficiency and product safety.
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