Automatic Tunnel Type Linear Bottle Washing Machine Manufacturer In UAE
Automatic Tunnel Type Linear Bottle Washing Machine Details
Advanced Automatic Tunnel Type Linear Bottle Washing Machine by Technogen Enterprise
Technogen Enterprise, a renowned manufacturer, supplier, and exporter of high-performance washing and packaging machinery, presents the Automatic Tunnel Type Linear Bottle Washing Machine — a fully automatic solution for washing both internal and external surfaces of bottles.
Designed with linear intermittent motion, this state-of-the-art washing system provides superior cleaning efficiency for a wide range of round bottles made of glass, PET, HDPE, or plastic, making it ideal for pharmaceutical, cosmetic, agrochemical, and food industries.
Engineered for reliability and hygiene, the machine ensures consistent results even under high production demands — delivering outputs from 50 to 300 bottles per minute, depending on the model.
Precision Engineering for Hygiene and Efficiency
Technogen Enterprise’s Automatic Tunnel Type Linear Bottle Washing Machine is built using stainless steel construction, ensuring durability, corrosion resistance, and compliance with CGMP standards.
The system is equipped with dual AISI 316L tanks and pumps — one for recirculation water and the other for DM (De-mineralized) water, allowing for efficient multi-stage cleaning.
Each bottle passes through a series of internal and external washes, powered by high-pressure nozzles and controlled washing cycles. The system’s electrical timers manage the washing duration precisely, ensuring thorough removal of contaminants from both the inner cavity and the outer surface of bottles.
With customizable washing sequences, this machine offers flexibility to meet various production and regulatory requirements.
Salient Features
Technogen Enterprise integrates innovative design with operational excellence, ensuring that each Automatic Tunnel Type Linear Bottle Washing Machine delivers maximum output with minimal maintenance.
• CGMP-Compliant Construction: Ensures hygiene and adherence to international quality standards.
• Stainless Steel Fabrication: Machine body and door made from SS 304 for corrosion resistance and easy cleaning.
• High-Pressure Spray Nozzles: Guarantee perfect washing with even water distribution.
• Customizable Washing Cycles: Includes 5 internal and 2 external washes, adjustable per application.
• Precision Control: Washing chamber equipped with electrically controlled spray duration and wash timing.
• Dual Water Tanks: Two AISI 316L tanks and pumps (1 each for recycled and DM water) for efficient cleaning.
• Pressure Monitoring: Three glycerin-filled pressure gauges for real-time monitoring of DM water, recycled water, and compressed air pressure.
• Speed Variation: Integrated sensorless variable frequency drive (VFD) enables flexible speed control.
• Safety & Compliance: Fitted with emergency stop switches at infeed and outfeed ends.
• CE Certified Components: Electrical and electronic parts comply with European safety standards.
• Ergonomic Design: Compact and accessible layout for easy maintenance and cleaning.
• Low Utility Consumption: Optimized water and air usage for cost-effective operation.
Technical Specifications
| Model | TGBW-60T | TGBW-120T | TGBW-240T | TGBW-300T |
|---|---|---|---|---|
| Production Speed | Up to 60 Bottles/Min | Up to 120 Bottles/Min | Up to 240 Bottles/Min | Up to 300 Bottles/Min |
| Conveyor Height | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm |
| Working Direction | Left to Right | Left to Right | Left to Right | Left to Right |
| Washing Sequence | 5 Internal Washes & 2 External Washes | 5 Internal Washes & 2 External Washes | 5 Internal Washes & 2 External Washes | 5 Internal Washes & 2 External Washes |
| Tanks | 2 Nos. AISI 316L (Recycled & DM Water) | 2 Nos. AISI 316L (Recycled & DM Water) | 2 Nos. AISI 316L (Recycled & DM Water) | 2 Nos. AISI 316L (Recycled & DM Water) |
| Pressure Gauges | 3 Nos. (DM, Recycled Water & Air) | 3 Nos. (DM, Recycled Water & Air) | 3 Nos. (DM, Recycled Water & Air) | 3 Nos. (DM, Recycled Water & Air) |
| Filters | 3 Nos. each for DM Water, Recycled Water & Air | 3 Nos. each for DM Water, Recycled Water & Air | 3 Nos. each for DM Water, Recycled Water & Air | 3 Nos. each for DM Water, Recycled Water & Air |
| Air Consumption | 30–50 CFM @ 3–4 bar Pressure | 30–50 CFM @ 3–4 bar Pressure | 30–50 CFM @ 3–4 bar Pressure | 30–50 CFM @ 3–4 bar Pressure |
| Fresh Water Consumption | 600–900 Ltr/hr | 600–900 Ltr/hr | 600–900 Ltr/hr | 600–900 Ltr/hr |
| DM Water Consumption | 600–900 Ltr/hr | 600–900 Ltr/hr | 600–900 Ltr/hr | 600–900 Ltr/hr |
| Power Supply | 3 kW | 4.5 kW | 5.5 kW | 6 kW |
| Electrical Connection | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz |
| Bottle Size Range | 30 ml – 200 ml (Standard) | 30 ml – 200 ml (Standard) | 30 ml – 200 ml (Standard) | 30 ml – 200 ml (Standard) |
| Material of Construction | SS 304 Frame / SS 316L Contact Parts | SS 304 Frame / SS 316L Contact Parts | SS 304 Frame / SS 316L Contact Parts | SS 304 Frame / SS 316L Contact Parts |
| Country of Origin | India | India | India | India |
Input Specifications
Bottle Capacity Range: 30 ml to 200 ml
Container Types: Glass, PET, HDPE, Plastic bottles
Change Parts: Minimal change parts required for different bottle sizes
Customization: Machines can be designed for other container types and dimensions upon request
Advanced Design and Operation
The Automatic Tunnel Type Linear Bottle Washing Machine is designed for efficient linear flow, with precision indexing and electronically timed washing sequences.
Bottle Loading:
Bottles are automatically fed onto the conveyor through a synchronized infeed system.Washing Process:
Internal Washes: Five dedicated internal spray zones clean inside the bottles using fresh, recycled, and DM water.
External Washes: Two external wash zones remove residues and contaminants from the outer surfaces.
Compressed Air: Blows away moisture and debris for dry, clean bottles.
Drainage and Filtration:
Each water tank is equipped with high-grade filters and recirculation pumps to maintain water purity.Speed Control & Monitoring:
Integrated VFD control allows operators to adjust washing speed based on production requirements.Bottle Unloading:
Washed bottles exit the tunnel automatically and are ready for sterilization or filling.
This linear, high-speed operation ensures consistent cleaning performance while minimizing manual intervention.
Add-On Features
Technogen Enterprise offers optional configurations to enhance efficiency and integration with modern production lines:
• PLC–HMI Interface: Advanced touchscreen controls for easy monitoring and parameter settings.
• Drying Station: Integrated drying tunnel for moisture removal before filling.
• Pre-Inspection Unit: Visual inspection system for quality assurance before packaging.
• Bottle Lifting Device: At infeed section for automatic bottle alignment and smooth transfer.
• Data Logging System: Records washing cycles, water usage, and operational performance.
Applications Across Industries
The Automatic Tunnel Type Linear Bottle Washing Machine is ideal for high-speed production lines in multiple sectors, including:
Pharmaceutical Industry: Washing of vials, syrup, and injection bottles before filling.
Cosmetic Industry: Cleaning bottles used for lotions, creams, and perfumes.
Food & Beverage Sector: Washing PET and glass bottles for sauces, juices, and syrups.
Agrochemical Industry: Preparing pesticide and fertilizer containers before packaging.
Chemical & Laboratory Use: Ensuring cleanliness of reagent and solvent bottles.
Its flexibility and high-speed capability make it suitable for both domestic and export-oriented production units.
Construction and Material Details
Every Technogen Automatic Tunnel Type Linear Bottle Washer is manufactured using precision-engineered stainless steel materials, ensuring structural integrity and compliance with global hygiene standards.
Frame & Enclosure: SS 304 heavy-duty construction
Contact Parts: SS 316L for water-contact components
Tanks: Dual SS 316L tanks with independent pumps and filtration
Conveyor System: Adjustable speed, low-noise chain conveyor
Nozzles: SS 316 precision nozzles with anti-drip design
Electrical Panel: CE-certified components with safety interlocks
Maintenance Access: Removable side panels and easy access to all wash zones
Advantages of Technogen Tunnel Type Bottle Washing Machine
✅ Fully automatic linear operation
✅ Adjustable washing cycles and timing
✅ Compact footprint, ideal for cleanroom installations
✅ Robust stainless-steel construction
✅ Low utility and maintenance cost
✅ High production efficiency up to 300 bottles per minute
✅ Precision washing for pharmaceutical-grade cleanliness
✅ Operator-friendly with safety features
✅ Optional drying and inspection systems for complete automation
Why Choose Technogen Enterprise for Bottle Washing Solutions in UAE
Proven Industry Experience: Trusted by pharmaceutical, cosmetic, and packaging industries globally.
High-Quality Engineering: Built with precision components ensuring long operational life.
Global Compliance: Designed as per CGMP, WHO, and CE standards.
Comprehensive Support: Includes installation guidance, validation documents, and spare support.
Customization Capability: Tailored models to meet diverse production requirements.
Sustainability Focus: Designed for reduced water and power consumption.
With Technogen Enterprise, you invest in innovation, reliability, and operational efficiency for your bottle washing needs.
Technogen Enterprise – Your Reliable Partner for Automatic Bottle Washing Machines in UAE.
Enhance your production hygiene and efficiency with our Automatic Tunnel Type Linear Bottle Washing Machine – engineered for performance, precision, and compliance.
? Contact Technogen Enterprise today for customized solutions, quotations, and expert consultation.
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