Automatic Rotary Pick And Place Screw Capping Machine Manufacturer In UAE
Pick And Place Screw Capping Machine Details
Automatic Rotary Pick and Place Screw Capping Machine in UAE
Technogen Enterprise proudly presents its Automatic Rotary Pick and Place Screw Capping Machine, a next-generation innovation engineered for precision, consistency, and speed. As a leading manufacturer and supplier of screw capping machines in the UAE, we provide advanced automation solutions designed to meet the exacting demands of pharmaceutical, cosmetic, food and beverage, lubricant, and chemical industries across Dubai, Abu Dhabi, Sharjah, Ras Al Khaimah, Ajman, and Al Ain.
This high-performance rotary pick-and-place capper ensures perfect sealing of PET, HDPE, glass, and LDPE bottles, while offering seamless compatibility with round, flat, and irregular container shapes. Built for modern filling and packaging lines, it provides efficiency, safety, and reliability—making it a preferred choice among industrial facilities and bottling plants across the UAE.
Advanced Engineering for Industrial Excellence
The Automatic Rotary Pick and Place Screw Capping Machine is designed with a modular architecture, available in 4-head, 6-head, 8-head, and 12-head configurations, enabling users to scale production effortlessly from 50 to 200 bottles per minute. The system employs a sophisticated pick-and-place mechanism—far superior to traditional shut pick-up systems—ensuring 100% precision and uniform torque control during each capping cycle.
This technology ensures error-free operation even under high-speed production environments common in UAE’s industrial zones, including Dubai Industrial City, KIZAD (Abu Dhabi), Hamriyah Free Zone (Sharjah), and RAK Industrial Park.
Why UAE Industries Prefer Technogen Rotary Capping Systems
As a trusted manufacturer and supplier of automatic capping machines in UAE, Technogen Enterprise delivers equipment that guarantees both operational excellence and long-term reliability. Our rotary screw capping machines are built from high-grade stainless steel (SS 304) to ensure compliance with CGMP and international hygiene standards, making them ideal for pharmaceutical and food production facilities.
Industries across FMCG, distilleries, edible oil, pesticides, personal care, and home cleaning products rely on Technogen’s proven performance to streamline their production lines.
Key Advantages
High Production Speeds: Achieve up to 200 bottles per minute with multi-head configurations tailored to production capacity.
Pick-and-Place Accuracy: Dual cam system ensures precise cap placement, eliminating cross-threading and misalignment.
Hygienic Design: Fully enclosed, stainless-steel body resists corrosion and simplifies cleaning.
Flexibility: Handles bottles of various diameters, heights, and shapes without complex changeovers.
Low Maintenance: Robust design with minimal wear parts ensures long service life and low downtime.
UAE-Specific Electrical Compliance: Compatible with 440V, 3-phase, 50Hz systems widely used in UAE industrial setups.
Energy-Efficient Operation: Optimized motors and drives minimize power consumption while maximizing output.
Salient Features
CGMP compliant, modular construction
Contact parts built from premium SS 304
Elegant stainless-steel matt finish for enhanced appearance
Synchronization of conveyor, star wheel, and capping turret via single motor
Mechanical clutches at feed worm and star wheel assemblies for operational safety
Photoelectric sensor for “No Cap” detection
“No Bottle–No Cap” system to prevent waste
Dual-cam pick-and-release system for precise screw cap placement
Jaw-type magnetic capping head with torque adjustment
Optional vibratory feeder, mechanical orientator, or elevator cap feed systems
Quick product changeovers with minimal change parts
Integrated 6-digit production counter for real-time monitoring
Industries We Serve Across UAE
Technogen’s Automatic Rotary Pick and Place Screw Capping Machine supports diverse sectors:
Pharmaceuticals and Nutraceuticals – For sealing medical syrups, suspensions, and tonic bottles.
Food & Beverage – Ideal for juices, flavored water, and sauces.
Cosmetics & Personal Care – Suitable for lotions, shampoos, and creams.
Lubricant & Chemical Industry – Used for oil, lubricants, and household cleaning agents.
Agrochemical & Pesticide Sector – For bottles containing fertilizers and crop protection liquids.
Our equipment is trusted by UAE industries situated in Dubai Investment Park, Mussafah (Abu Dhabi), Industrial Area 13 (Sharjah), and RAK Maritime City Free Zone, among others.
Safety Features
No Bottle – No Cap Mechanism: Ensures that capping occurs only when a bottle is present, minimizing product wastage.
Emergency Stop Button: Allows instant machine halt in case of operational emergencies.
Mechanical Clutch System: Integrated at feed worm and star wheel to stop the system in case of misfeeds or jams.
Jam Detection Sensors: Automatically stops the machine during bottle accumulation or blockage at the outfeed.
Operator-Friendly Controls: Easy front-panel access for smooth and safe operations.
Optional Add-On Features
PLC-HMI touch interface for digital control
Safety cabinet in toughened glass or polycarbonate with interlocks
Automatic lubrication system for mechanical parts
Online rejection system for unsealed bottles
Centralized speed control with production analytics
Technical Specification
| Specification | 4 Head Model (TGPSC-80) | 6 Head Model (TGPSC-120) | 8 Head Model (TGPSC-150) |
|---|---|---|---|
| Direction | Left to Right | Left to Right | Left to Right |
| Automation Grade | Automatic | Automatic | Automatic |
| Machine Use | Screw capping on glass, plastic, PET bottles | Screw capping on glass, plastic, PET bottles | Screw capping on glass, plastic, PET bottles |
| Capping System | Pick-and-place via dual cam (pick & release) | Pick-and-place via dual cam (pick & release) | Pick-and-place via dual cam (pick & release) |
| Machine Motion | Rotary Continuous | Rotary Continuous | Rotary Continuous |
| Production Speed | 70–80 BPM | 120 BPM | 150 BPM |
| Bottle Diameter Range | 22 mm – 80 mm | 22 mm – 80 mm | 22 mm – 80 mm |
| Bottle Height Range | 55 mm – 200 mm | 55 mm – 200 mm | 55 mm – 200 mm |
| Cap Diameter Range | 22 mm – 52 mm | 22 mm – 52 mm | 22 mm – 52 mm |
| Capping Head Type | Jaw-type magnetic with torque adjustment | Same | Same |
| Air Pressure Required | 2 KG/cm² | 2 KG/cm² | 2 KG/cm² |
| Power Requirement | 1 HP Main + 0.25 HP Feeder | 1 HP Main + 0.25 HP Feeder | 2 HP Main + 0.5 HP Feeder |
| Cap Feeding Option | Vibrator, orientator, or elevator feeder | Same | Same |
| Speed Variation | Variable Frequency Drive (VFD) | VFD | VFD |
| Conveyor Height | Adjustable 800–850 mm | Adjustable 800–850 mm | Adjustable 800–850 mm |
| Electrical Connection | 440V, 3-Phase, 50Hz | Same | Same |
| Panel Type | SS-304 bottom pedant mounted | Same | Same |
| Production Counter | Inbuilt 6-digit counter | Inbuilt 6-digit counter | Inbuilt 6-digit counter |
| Dimension (L×W×H) | 1830×850×1500 mm | 2130×875×1500 mm | 2130×915×1500 mm |
| Net Weight | 275 kg | 300 kg | 325 kg |
| Gross Weight | 475 kg | 500 kg | 525 kg |
Why Choose Technogen Enterprise in UAE
Technogen Enterprise has become a trusted manufacturer and supplier of automatic capping machines in UAE by delivering reliable automation tailored to local industries. Each model is engineered for:
Durability: Built for round-the-clock operation in UAE’s demanding industrial climate.
Precision: Ensures consistent capping torque and zero leakage.
Scalability: Modular designs that grow with your production.
Support: Quick installation, operator training, and after-sales service across UAE cities.
From Dubai’s beverage bottlers to Abu Dhabi’s pharmaceutical companies, and Sharjah’s cosmetics manufacturers, Technogen’s machines empower production facilities to maintain world-class output with minimal downtime.
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