Automatic Single Head Servo Torque Screw Capping Machine Manufacturer In UAE

Automatic Single Head Servo Torque Screw Capping Machine – Advanced Packaging Automation for UAE Industries

Technogen Enterprise presents the Automatic Single Head Servo Torque Screw Capping Machine (Model TGSC-50T) — a compact, efficient, and intelligent packaging solution designed to meet the dynamic needs of UAE’s leading industrial sectors, including pharmaceuticals, cosmetics, food & beverage, distilleries, and lubricants.

As a trusted manufacturer and supplier of screw capping machines in UAE, Technogen combines advanced servo control, precision torque systems, and robust mechanical engineering to ensure perfect sealing accuracy for every bottle.

With installations across Dubai, Abu Dhabi, Sharjah, Ajman, Fujairah, and Ras Al Khaimah, this servo-driven capping solution is engineered for consistent performance, minimal maintenance, and exceptional reliability—making it ideal for both small and medium-scale automated production lines.

Packaging Precision Redefined

Packaging today is about accuracy, repeatability, and operational efficiency. The TGSC-50T Automatic Servo Torque Screw Capping Machine stands out with its servo-driven torque system, ensuring precise tightening torque for every screw cap—preventing over-rotation or under-sealing issues that can compromise product quality.

This machine is equipped with pneumatic bottle holding and jaw-type screw capping heads to maintain bottle stability and cap alignment during operation. Its intelligent design allows it to handle round, square, oval, and triangular bottles with minimal or no change parts, ensuring maximum flexibility for manufacturers.

Machine Overview

The TGSC-50T Single Head Servo Torque Screw Capper integrates advanced automation with compact engineering. The system operates with a synchronized drive mechanism that powers the conveyor, bottle holding assembly, and capping head through a single motor, providing seamless coordination and reduced mechanical wear.

Cap feeding is fully automated using vibrator feeder, mechanical orientator, or elevator systems, depending on cap design and production speed requirements. With a production rate of up to 30 bottles per minute, it perfectly bridges the gap between manual labor and high-speed rotary systems.

Salient Features

• Compact and space-saving design built as per GMP compliance
• Constructed using AISI 304 stainless steel for hygiene and corrosion resistance
• Pneumatic bottle holding assembly ensures accurate positioning during capping
• Servo torque control for precise cap tightening without product damage
• No Bottle – No Cap and Automatic Feeder On/Off systems for process integrity
• Optional Automatic Head Up & Down System for adjustable bottle heights
• PLC–HMI interface allows real-time parameter adjustments and data monitoring
• Background suppression sensor prevents cap misfeeds and machine stoppages
• Choice of vibratory, mechanical, or elevator-type cap feeding systems
• Maintenance-free design with energy-efficient servo drive technology
• Counting mechanism for batch production monitoring
• Emergency stop button for enhanced operator safety
• All electrical components are CE-certified ensuring international compliance

Add-On Features

• Automatic Height Adjustment: Enables automatic up/down movement of the capping head to accommodate varying bottle sizes.
• Toughened Glass or Acrylic Safety Cabinet: Provides dust-free operation and complete operator safety.
• Torque Monitoring via HMI Display: Allows real-time torque verification and adjustment.
• Production Data Logging: Integrates with SCADA or MES systems for smart factory applications.

Advantages of TGSC-50T in UAE Market

• Precision Capping: Servo torque system delivers consistent and accurate tightening for every screw cap.
• High Adaptability: Handles bottles of various shapes and cap sizes with minimal change parts.
• Efficiency: Produces up to 30 bottles per minute, ideal for medium-scale UAE manufacturers.
• Reduced Downtime: Fast adjustments and simplified changeovers reduce setup time.
• Enhanced Safety: CE-certified electricals, pneumatic controls, and enclosed cabinet options.
• Durability: Rugged stainless steel body for long-term performance in harsh industrial environments.
• Energy Efficiency: Low power consumption compared to mechanical systems.
• Automation Ready: Compatible with existing filling and labeling lines for synchronized operation.

Applicable Industries

The Automatic Single Head Servo Torque Screw Capping Machine is designed to serve multiple sectors across the UAE, including industrial hubs like Dubai Industrial City (DIC), Jebel Ali Free Zone (JAFZA), and Khalifa Industrial Zone Abu Dhabi (KIZAD).

• Pharmaceuticals: Syrups, oral liquids, and suspension bottles requiring precise torque.
• Distilleries & Breweries: Glass or PET bottles for spirits, wines, and specialty beverages.
• Cosmetics & Toiletries: Cream, lotion, shampoo, and personal care bottles.
• Lube & Edible Oil Industry: PET and HDPE bottles for lubricants and cooking oils.
• Pesticides & Agrochemicals: Bottles containing liquid fertilizers or insecticides.
• Food & Ancillary Products: Sauces, syrups, condiments, and flavoring liquids.
• Mineral Water Industry: Secure capping of PET and glass bottles for purified water.

Technical Specifications

Safety & Control Features

• No Bottle – No Cap Mechanism: Prevents cap wastage and dry runs.
• Automatic Stop System: Detects bottle jam or cap feed failure.
• Clutch System: Stops machine automatically during overload or torque mismatch.
• Emergency Stop Switch: Allows immediate halt for operator safety.
• Transparent Enclosure: Ensures operator visibility and prevents contamination.

Why UAE Manufacturers Choose Technogen Enterprise

Technogen Enterprise is a recognized manufacturer and supplier of capping machines in UAE, offering engineering innovation backed by real-world industrial expertise.

• Machines installed across Dubai, Abu Dhabi, Sharjah, and Ajman in major manufacturing facilities.
• Tailor-made configurations available for cap type, torque control, and production speed.
• Strong after-sales support – installation, operator training, and service contracts.
• 100% GMP-compliant and CE-certified equipment ensuring international standards.
• Proven track record in automation integration for filling, labeling, and packaging lines.
• Focus on customer satisfaction, minimal downtime, and long-term reliability.

Machine Highlights

• Servo-driven torque system ensures unmatched precision and repeatability
• Single head compact design ideal for space-constrained production areas
• Adaptable for a variety of cap shapes and bottle designs
• Intelligent HMI control panel for easy operation
• High build quality for durability in industrial environments
• Output up to 30 bottles per minute
• Ideal for pharma, cosmetic, food, and chemical sectors in UAE
• Compatible with existing conveyors and automation lines

Empowering UAE Packaging Industries with Smart Automation

The Automatic Single Head Servo Torque Screw Capping Machine by Technogen Enterprise is more than just a capper — it’s a precision automation tool that enhances production efficiency, ensures consistent sealing quality, and meets the rising demand for smart packaging solutions in the UAE’s growing manufacturing ecosystem.

By integrating advanced servo torque technology, hygienic stainless-steel construction, and user-friendly PLC-HMI systems, Technogen ensures that every cap applied meets international quality benchmarks for safety, accuracy, and presentation.

Whether you are a pharmaceutical manufacturer in Dubai, a cosmetics producer in Sharjah, or a food processing company in Abu Dhabi, the TGSC-50T model delivers speed, consistency, and confidence—bottle after bottle.