Automatic Tunnel Type Linear Vial Washing Machine In UAE
Automatic Tunnel Type Linear Vial Washing Machine Details
Technogen Enterprise, a globally recognized manufacturer, supplier, and exporter from India, proudly offers its Automatic Tunnel Type Linear Vial Washing Machine to the UAE market — covering Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Jebel Ali Industrial Zone.
This robust and high-efficiency system is engineered for pharmaceutical, biotech, cosmetic, and injectable formulation industries, ensuring precise internal and external vial cleaning in compliance with cGMP standards.
Designed for linear intermittent motion, the machine guarantees thorough washing of glass vials and bottles while maintaining production speed, hygiene, and repeatability. Technogen Enterprise’s reliable models deliver outputs ranging from 50 vials per minute to 400 vials per minute, meeting both small-scale and high-capacity requirements.
Engineered for Precision Cleaning and Hygiene
The Automatic Tunnel Type Linear Vial Washing Machine is equipped with three AISI 316L stainless steel tanks, each fitted with dedicated centrifugal pumps for recirculation water, DM (de-mineralized) water, and WFI (water for injection).
This configuration ensures superior cleaning integrity and eliminates cross-contamination risks. With 10 internal washes and 2 external washes, every vial undergoes a carefully sequenced cleaning process that can be customized to meet specific client or regulatory requirements.
Technogen Enterprise designs each system for optimum water and air consumption, enhancing operational efficiency while maintaining the highest sanitation levels demanded by the UAE’s pharmaceutical and life-science industries.
Salient Features
cGMP compliant design for sterile and hygienic production environments
SS 304 construction for the machine body ensuring long-term durability and corrosion resistance
Heavy-duty frame allowing continuous, vibration-free operation
Independent worm gearbox and motor for the main machine and conveyor system
Triple washing sequence: recycled water, purified DM water, and WFI, followed by sterile compressed air
High-pressure spraying nozzles guaranteeing precise wash cycles for internal vial surfaces
Electrically controlled spray zones for optimized timing and cleaning uniformity
Adjustable wash cycle and timing based on process requirements
Three SS 316L tanks with centrifugal pumps, one each for Re-circulated, DM, and WFI water
Four glycerine-filled pressure gauges to monitor water and air pressures (DM, WFI, recycled water, compressed air)
No change parts required for vials ranging from 5 ml to 30 ml, simplifying operations
Full stainless steel contact parts (SS 316) ensuring contamination-free washing
Customizable washing sequence and optional water recycling arrangements
Inbuilt SS-304 wire-mesh conveyor with smooth vial transfer
Variable frequency drive (VFD) for speed control
Emergency stop switches on control panel and outfeed for enhanced safety
Outfeed compatibility with sterilizing tunnels or manual tray collection systems
CE-certified electronics and electrical components ensuring compliance with international standards
Advanced Automation and Control Options
For enhanced productivity and compliance, Technogen Enterprise offers intelligent add-on features:
PLC with touchscreen HMI for intuitive operation and monitoring
Pneumatic vial lifting devices for precise positioning during wash cycles
Pre-inspection station with glass top and illuminated under-lighting for visual quality checks
Extended wire-mesh conveyor (1 m × 475 mm) for smooth infeed transition
Conical tray system to match infeed conveyors seamlessly
Ultrasonic wash module for particle-free, high-purity applications
21 CFR Part 11 compliance ensuring data integrity and electronic record-keeping for regulated environments
These advanced control and automation options make Technogen’s vial washing systems ideal for UAE-based facilities aiming for FDA, EMA, and MOHAP compliance.
Technical Specifications
| Model | TGVW-60T | TGVW-120T | TGVW-240T | TGVW-300T | TGVW-400T |
|---|---|---|---|---|---|
| Speed (Vials/Minute) | Up to 60 | Up to 120 | Up to 240 | Up to 300 | Up to 400 |
| Conveyor Height | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm |
| Washing Sequence | 10 Internal + 2 External Washes | 10 Internal + 2 External Washes | 10 Internal + 2 External Washes | 10 Internal + 2 External Washes | 10 Internal + 2 External Washes |
| Working Direction | Left → Right | Left → Right | Left → Right | Left → Right | Left → Right |
| Input Vial Range | 5 – 30 ml (No Change Parts) | 5 – 30 ml | 5 – 30 ml | 5 – 30 ml | 5 – 30 ml |
| Additional Options | 2 ml & 50–100 ml (via change parts) | 2 ml & 50–100 ml (via change parts) | 2 ml & 50–100 ml (via change parts) | 2 ml & 50–100 ml (via change parts) | 2 ml & 50–100 ml (via change parts) |
| Tanks | 3 × AISI 316L (Re-circulation, DM, WFI) | 3 × AISI 316L | 3 × AISI 316L | 3 × AISI 316L | 3 × AISI 316L |
| Filters | Recycled Water, DM, Compressed Air, WFI | Same | Same | Same | Same |
| Air Consumption | 10 – 50 CFM (Model / Vial Size Dependent) | Same | Same | Same | Same |
| Water Consumption | 90 – 400 LPM (Model / Vial Size Dependent) | Same | Same | Same | Same |
| Power Requirement | 2 – 7 HP, 440 V, 3 Phase, 50 Hz | Same | Same | Same | Same |
| Electrical Connection | 415 V, 3 Phase, 50 Hz, 4-core wire | Same | Same | Same | Same |
Trusted by Leading UAE Industries
Technogen Enterprise’s Automatic Tunnel Type Linear Vial Washing Machines are trusted by pharmaceutical manufacturers, contract packaging units, diagnostic labs, and cosmetic producers throughout the UAE — particularly across Dubai Industrial City, Jebel Ali Free Zone (JAFZA), Dubai Science Park, and Industrial Areas of Sharjah and Abu Dhabi.
With a reputation for reliability, efficiency, and hygienic design, these machines help regional businesses maintain global quality benchmarks while reducing water consumption and downtime. Every system is thoroughly tested and validated before dispatch, ensuring seamless integration into automated vial filling and sterilizing lines.
Why Choose Technogen Enterprise
Over a decade of expertise in vial and bottle washing automation
Proven installations across Asia, Middle East, and Europe
Strong focus on energy efficiency, operator safety, and ease of maintenance
Flexible customization to match UAE’s pharmaceutical manufacturing standards
Comprehensive after-sales service and technical support network
Technogen Enterprise continues to serve the UAE’s growing life-science and healthcare sector by delivering state-of-the-art vial washing solutions designed for speed, precision, and compliance. Whether installed in a high-volume injectable line in Dubai, a sterile formulation plant in Abu Dhabi, or a biotech facility in Ras Al Khaimah, these machines offer unparalleled value, hygiene, and performance.
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