Automatic Rotary Vial Washing Machine UAE – Technogen Enterprise
Automatic Rotary Vial Washing Machine Details
Technogen Enterprise, a globally reputed manufacturer, supplier, and exporter, proudly presents its advanced Automatic Rotary Vial Washing Machine — an innovative and efficient solution for pharmaceutical, biotech, cosmetic, and injectable formulation plants across the United Arab Emirates, including Dubai, Abu Dhabi, Sharjah, Ras Al Khaimah, and Jebel Ali Industrial Zone.
This high-performance system is specifically designed to wash the internal and external surfaces of glass vials in a continuous rotary motion, ensuring consistency, hygiene, and compliance with international cGMP standards.
The Automatic Rotary Vial Washing Machine employs a state-of-the-art gripper system that securely holds each vial by its neck, inverts it during the washing cycle, and releases it back to the outfeed star wheel in a vertical position. This precise and fully automated sequence minimizes handling, prevents contamination, and delivers a uniform wash quality for every vial.
Optimized Design for Continuous and Efficient Operation
The machine features a rotary continuous motion mechanism, allowing uninterrupted vial washing with optimized timing, reduced water consumption, and consistent performance.
Inside the enclosed dome, six washing stations deliver multiple water and air washes to ensure superior internal and external cleaning. Each vial undergoes:
Three internal water washes (recycled, purified DM, and WFI water)
Three internal air washes
One external water wash
One external air wash
This sophisticated sequence ensures that every vial meets the highest level of cleanliness demanded by UAE’s pharmaceutical manufacturing standards, making it ideal for sterile injectable, vaccine, and diagnostic vial preparation.
Salient Features
Complies with cGMP design and construction standards for sterile production environments
Full visibility of the washing process through transparent polycarbonate covers
Infeed turntable ensures smooth and continuous feeding of vials to washing stations
Robust worm gearbox and motor drive system for long-lasting mechanical reliability
Servo-driven or mechanical cam-operated washing nozzles for precision and accuracy
Integrated water heater for recycled water tank with temperature control
Three-step water washing system using recycled water, purified water, and WFI, followed by sterile compressed air
High-efficiency filtration system for purified water, WFI water, recirculated water, and compressed air
Pressure transmitters with interlock safety for air and water
Temperature transmitters with interlock system to monitor recycled water temperature
Aseptic diaphragm-type valves for all air and water mediums
All contact parts made from AISI 316L stainless steel, ensuring corrosion resistance and sterility
Orbital welded and electro-polished SS 316L piping for hygienic media transfer
Vapour exhaust system with blower for condensate removal (ducting in customer scope)
Optional auto drain feature at the end of each production batch
Polycarbonate safety covers over washing and outfeed stations
PLC with touchscreen HMI control panel for easy operation and real-time monitoring
Every component of the Technogen Automatic Rotary Vial Washing Machine is designed for maximum operator safety, process efficiency, and ease of maintenance.
Advanced Automation and Optional Features
Technogen Enterprise provides various add-on features to further enhance functionality and compliance:
Standalone siliconisation system for uniform silicone coating of vials post-washing
21 CFR Part 11 compliance for regulated pharmaceutical manufacturing and electronic data integrity
Pneumatic vial lifting device with pre-inspection table for precision handling
Air flushing and automatic tank draining system for enhanced process hygiene and convenience
These automation options ensure that the system integrates seamlessly into modern sterile vial filling and packaging lines across UAE’s pharmaceutical and biotech facilities.
Technical Specifications
| Model | TGVW-120-R | TGVW-240-R |
|---|---|---|
| Speed | 120 Vials/Minute (Depending on vial size) | 240 Vials/Minute (Depending on vial size) |
| Dimensions (L × W × H) | 2130 × 1650 × 1500 mm | 2650 × 1850 × 1550 mm |
| Number of Washing Stations | 15 stations, each with 3 grippers | 20 stations, each with 3 grippers |
| Direction of Movement | Left → Right | Left → Right |
| Vial Diameter | 14 mm – 55 mm | 14 mm – 55 mm |
| Vial Height | 30 mm – 110 mm | 30 mm – 110 mm |
| Vial Neck Size | 13 mm, 20 mm & 32 mm | 13 mm, 20 mm & 32 mm |
| Vial Size Range | 2 ml – 100 ml | 2 ml – 100 ml |
| Contact Parts | Stainless Steel 316L | Stainless Steel 316L |
| Electrical Input | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
| Type of Operation | Continuous Rotary Motion | Continuous Rotary Motion |
| Washing Sequence | Internal: 3 Water + 3 Air Washes | Internal: 3 Water + 3 Air Washes |
| External Washes | 1 Water + 1 Air | 1 Water + 1 Air |
| Working Height | 900 – 950 mm (Adjustable) | 900 – 950 mm (Adjustable) |
Precision Cleaning for UAE Pharmaceutical Excellence
In the UAE, where pharmaceutical and biotech manufacturing is growing rapidly, precision and cleanliness are non-negotiable. The Automatic Rotary Vial Washing Machine by Technogen Enterprise is specifically designed to meet the high expectations of manufacturers operating within Dubai Science Park, Jebel Ali Free Zone (JAFZA), and Abu Dhabi Industrial Zones.
This machine ensures unmatched cleaning efficiency for vials used in:
Sterile injectable formulations
Vaccine and serum production
Diagnostic reagents
Cosmetic liquids and essential oils
By combining continuous rotary technology with advanced washing and filtration systems, it guarantees high throughput, reduced cycle time, and compliance with FDA, EMA, and MOHAP standards.
Built to Deliver Performance and Reliability
Every Technogen vial washing machine undergoes rigorous in-house testing and validation before dispatch. The machine’s rotary continuous motion design minimizes water wastage while maximizing productivity — an ideal balance for UAE manufacturers aiming for sustainability and process optimization.
Its modular construction also enables easy cleaning, quick maintenance, and flexible adaptation to different vial sizes, ensuring long-term operational reliability.
Why Choose Technogen Enterprise for Your UAE Facility
Over a decade of specialization in vial and bottle washing automation
Proven installations across Asia, Middle East, and Europe
Energy-efficient, low-maintenance, and fully validated washing systems
Custom-engineered designs that match UAE’s pharmaceutical regulatory standards
Dedicated after-sales service and technical support across the region
Technogen Enterprise’s engineering expertise and commitment to innovation make it a trusted partner for UAE-based sterile formulation facilities, vaccine production units, and contract packaging plants.
Technogen Enterprise continues to empower UAE’s pharmaceutical, biotech, and healthcare industries by providing state-of-the-art washing solutions that combine automation, precision, and compliance. Whether installed in a sterile production unit in Dubai, a biotechnology hub in Abu Dhabi, or a formulation plant in Sharjah, the Automatic Rotary Vial Washing Machine delivers unmatched performance and reliability.
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