Automatic Rotary Ampoule Washing Machine In UAE– Technogen Enterprise
Automatic Rotary Ampoule Washing Machine Details
Technogen Enterprise is a leading manufacturer, supplier, and exporter of high-quality Automatic Rotary Ampoule Washing Machines, specially designed for pharmaceutical and injectable formulation plants. Built with precision and efficiency, the machine ensures complete internal and external cleaning of ampoules in a continuous rotary motion, meeting international cGMP standards and ensuring the highest hygiene levels required in sterile manufacturing.
Designed and optimized for pharmaceutical industries in UAE, including facilities in Dubai, Abu Dhabi, Sharjah, Jebel Ali, Ras Al Khaimah, and Ajman, this equipment plays a crucial role in maintaining cleanliness and compliance in production environments.
Efficient Rotary Motion & Advanced Gripper System
The Automatic Rotary Ampoule Washing Machine operates on a rotary continuous motion principle, ensuring uniform and consistent washing without manual handling. Its state-of-the-art gripper system securely holds each ampoule from the neck, inverts it during washing, and precisely repositions it in a vertical position on the outfeed star wheel after cleaning.
This unique design minimizes breakage and ensures that every ampoule—regardless of size or volume—undergoes thorough internal and external cleaning.
The system features six internal washing stations, enclosed within a protective dome, that provide three stages of internal water washes and three stages of internal air washes. Additionally, the external surface of the ampoule is washed through one air wash and one water wash station, ensuring complete cleanliness before sterilization or filling.
Salient Features
cGMP-compliant construction ensuring pharmaceutical-grade cleanliness and validation readiness
Complete washing process visibility through transparent dome enclosure
Infeed turntable for smooth transfer of ampoules to the washing station
Worm gear box and motor drive for consistent rotary performance
Servo-driven or mechanical cam-driven washing nozzles for precision and control
Integrated water heater with temperature controller for recycled water tank
Three internal water washes (Recycled Water, Purified Water, and WFI) followed by three air washes using sterile compressed air
Efficient filtration system for all washing media—Purified Water, WFI, Recirculated Water, and Air
Pressure transmitter system for air and water with built-in safety interlock
Temperature monitoring system with interlock for recycled water temperature
Aseptic diaphragm-type valves for all air and water mediums
All critical contact parts made of AISI 316L stainless steel, ensuring long life and corrosion resistance
SS 316 orbital welded and electro-polished piping for superior cleanliness
Vapor exhaust system with blower to remove condensate and maintain dry operation (ducting within customer scope)
Auto drain facility (optional) for complete drainage at the end of each production batch
Polycarbonate cover over washing station and outfeed for operator safety and process visibility
PLC with touch-screen HMI for smart, intuitive operation and parameter control
Technical Specification
| Parameter | TGAW-120-R | TGAW-240-R |
|---|---|---|
| Speed | Up to 120 ampoules/min (depending on ampoule size) | Up to 240 ampoules/min (depending on ampoule size) |
| Dimensions (L × W × H) | 2130 × 1650 × 1500 mm | 2650 × 1850 × 1550 mm |
| No. of Washing Stations | 15 stations, each equipped with 3 grippers | 20 stations, each equipped with 3 grippers |
| Direction of Movement | Left to Right | Left to Right |
| Ampoule Diameter | 14 mm to 55 mm | 14 mm to 55 mm |
| Ampoule Height | 30 mm to 110 mm | 30 mm to 110 mm |
| Neck Size | 13 mm, 20 mm, and 32 mm | 13 mm, 20 mm, and 32 mm |
| Ampoule Size Range | 2 ml to 100 ml | 2 ml to 100 ml |
| Contact Parts | Stainless Steel 316L | Stainless Steel 316L |
| Electrical Input | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
| Type of Washing | Continuous Rotary Motion | Continuous Rotary Motion |
| No. of Washes | Internal – 3 (Water) + 3 (Air); External – 1 (Water) + 1 (Air) | Internal – 3 (Water) + 3 (Air); External – 1 (Water) + 1 (Air) |
| Working Height | Adjustable between 900 mm to 950 mm | Adjustable between 900 mm to 950 mm |
Add-On Features
To enhance operational flexibility and automation, Technogen Enterprise offers advanced control and monitoring options tailored for high-capacity production environments:
21 CFR Part 11 Compliance for data integrity and audit trail (ideal for regulatory submission)
Air flushing with auto-tank draining system for complete hygiene during batch changeovers
Auto shut-off interlocks for pressure and temperature deviations
Custom integration with SCADA systems for smart factory automation
Recipe-based washing cycles programmable through HMI
Advanced Filtration and Safety Systems
The Automatic Rotary Ampoule Washing Machine integrates a multi-tier filtration system to maintain the purity of wash media. Dedicated filters for purified water, WFI, recycled water, and sterile air ensure that the ampoules are washed with contamination-free media at every stage.
The pressure and temperature transmitters continuously monitor process conditions, and built-in interlocks automatically stop operations in case of deviations—safeguarding both product and operator safety.
Performance Optimized for UAE Pharma Industry
In the rapidly expanding pharmaceutical and biotech sectors of the UAE, equipment performance, hygiene, and reliability are paramount.
The TGAW Series machines from Technogen Enterprise are engineered to deliver maximum throughput with minimal water and energy consumption, making them ideal for large-scale facilities in Dubai Science Park, JAFZA, Abu Dhabi Industrial City, and Sharjah Pharmaceutical Zones.
Key performance benefits include:
Continuous operation with minimal operator supervision
Consistent washing results with zero cross-contamination
Reduced downtime due to automatic media replenishment and drainage
Compatibility with various ampoule sizes without major adjustments
Compact footprint suitable for modern cleanrooms
Material & Construction Excellence
Every part of the machine that comes into contact with the ampoule or washing media is made from AISI 316L stainless steel, ensuring resistance to corrosion, ease of sterilization, and compliance with global pharmaceutical standards.
Non-contact and structural components are built using AISI 304 stainless steel, offering rigidity, durability, and long operational life even under continuous 24-hour operation.
All pipelines are orbital welded and electro-polished for ultra-smooth internal surfaces that eliminate microbial growth risk—making it ideal for sterile injectable plants.
PLC–HMI Controlled Automation
The machine features a user-friendly PLC and touchscreen HMI control system, enabling operators to set and monitor parameters such as:
Washing sequence timing
Air and water pressure
Recycled water temperature
Machine speed via servo drive or mechanical cam control
This high level of automation simplifies operation, reduces human error, and ensures consistent performance in every production cycle.
Applications
The Automatic Rotary Ampoule Washing Machine is widely used in:
Pharmaceutical formulation units
Vaccine and biotech manufacturing facilities
Diagnostic reagent production
Sterile injectable ampoule lines
Contract manufacturing units
By combining speed, precision, and reliability, it becomes an essential component in aseptic manufacturing environments across the United Arab Emirates and beyond.
Why Choose Technogen Enterprise
Proven expertise in washing and sterilization automation
Global installations across Asia, Europe, and the Middle East
Machines designed for cGMP, FDA, EMA, and MOHAP compliance
Strong after-sales and service network in the UAE and GCC region
Custom-built solutions for specific ampoule sizes and line layouts
Eco-efficient design minimizing water, air, and power consumption
With its commitment to precision, quality, and innovation, Technogen Enterprise stands as one of the most reliable partners for ampoule washing and sterile processing automation in the UAE pharmaceutical sector.
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