Automatic External Ampoule Washing Machine UAE – Technogen Enterprise
Automatic External Ampoule Washing Machine Details
Technogen Enterprise, a distinguished manufacturer, supplier, and exporter, offers the Automatic Rotary External Ampoule Washing Machine (Model: TGAW-250RE) — an advanced and efficient solution designed for pharmaceutical, biotech, and injectable formulation industries across the United Arab Emirates, including Dubai, Abu Dhabi, Sharjah, Jebel Ali, Ajman, and Ras Al Khaimah.
This precision-engineered equipment is built on a rotary continuous motion principle, specially designed to wash and clean the external surface of ampoules effectively before labeling or further processing. It ensures that the outer surface of ampoules is free from contamination, ensuring the highest levels of hygiene and compliance with international cGMP standards.
High-Performance Rotary Design
The Automatic External Ampoule Washing Machine functions on a rotary continuous motion system, ensuring efficient cleaning and drying of ampoules without manual intervention. Ampoules are loaded onto the infeed tray, spaced accurately using a feed worm, and transferred to the rotating wheel for washing operations.
Within the washing cycle, ampoules pass through four washing stations — two located on the rotating wheel and two at the exit worm area — ensuring complete external washing and drying.
First washing station: Tap water or optional detergent wash (for ampoules with higher dirt or adhesive residues)
Second washing station: Clean tap water rinse for removing detergent or loose particles
Third washing station: Dry air blowing station
Fourth washing station: Hot air drying station ensuring moisture-free surfaces
This complete cycle ensures that every ampoule emerges from the machine spotless and ready for labeling, inspection, or sterilization.
Salient Features
Complies with cGMP standards, ensuring hygienic and validated operation
AISI 304 stainless steel construction for superior durability and corrosion resistance
Main drive system operated by a worm gearbox coupled with a gear motor for reliable performance
Tray-based loading and unloading system for easy handling of ampoules
Four-stage washing process for complete cleaning and drying
Two SS 316L tanks (50-liter capacity each) equipped with horizontal multistage centrifugal pumps for powerful washing performance
Variable Frequency Drive (VFD) for precise speed regulation
Compact and easy-to-clean design suitable for sterile areas
Energy-efficient operation with minimal water and air consumption
Each feature has been designed keeping in mind the demanding production environments of UAE pharmaceutical manufacturing facilities, where equipment uptime and reliability are essential.
Technical Specifications
| Particulars | Specifications |
|---|---|
| Model | TGAW-250RE |
| Output | Up to 250 ampoules per minute (1 ml to 5 ml, depending on dirt level) |
| Suitability | 1 ml to 5 ml ampoules (with change parts) |
| Washing Sequence | 4-stage external washing: Tap/Detergent → Tap Water → Air → Hot Air |
| Tanks | 2 Nos. SS 316L Tanks (50 Litres Capacity each) |
| Pumps | 2 Nos. Horizontal Multistage Centrifugal Pumps with 3-phase induction motor |
| Blower | 1 No. |
| Heater Block | 3 Nos., each 1 KW rating |
| Machine Dimensions (L × W × H) | 1450 × 1400 × 1450 mm |
| Machine Body | AISI 304 Stainless Steel |
| Drive Mechanism | Worm Gear Box coupled with Gear Motor |
| Loading/Unloading | Manual Tray System |
| Speed Control | Variable Frequency Drive (VFD) |
| Operation Principle | Rotary Continuous Motion |
Add-On Features
Technogen Enterprise provides optional automation and control enhancements to tailor the Automatic External Ampoule Washing Machine for specific production needs:
PLC–HMI Interface for real-time control, easy operation, and monitoring of washing parameters
Detergent wash module for heavily contaminated ampoules
Swiss air heating system for precise and consistent hot air drying
Customized washing cycle programming to suit product and dirt level
Auto-drain and safety interlock system for water and air lines
These add-on features are ideal for manufacturers in Dubai Industrial City, Jebel Ali Free Zone (JAFZA), and Abu Dhabi Industrial Zones who prioritize automation, compliance, and process efficiency.
Optimized for Pharmaceutical and Injectable Industries
The Automatic External Ampoule Washing Machine is essential equipment for ensuring ampoule cleanliness before further processing such as labeling, sterilization, or filling.
By removing dust, detergent residues, and contaminants from the ampoule surface, it helps maintain aseptic conditions — a critical requirement for sterile injectable production lines.
Its robust design, consistent washing performance, and low maintenance make it the preferred choice for:
Pharmaceutical manufacturers
Contract packaging units
Biotechnology and vaccine producers
Superior Cleaning Technology for UAE Facilities
Technogen Enterprise understands the stringent quality and safety standards in the UAE’s fast-growing pharmaceutical and healthcare manufacturing sector. The company’s washing machines are installed in top facilities across Dubai Science Park, Sharjah Industrial Area, Jebel Ali Free Zone, and Ras Al Khaimah Pharma Zones.
The Automatic Rotary External Ampoule Washing Machine is engineered to:
Reduce manual handling and operator fatigue
Deliver uniform and spotless cleaning results
Optimize water and air usage
Maintain consistent output with minimum downtime
Offer compatibility with existing vial or ampoule filling lines
Its compact footprint and energy-efficient design make it particularly suitable for modern cleanroom environments.
Energy Efficiency and Sustainability
In today’s manufacturing landscape, energy conservation and sustainability are key priorities. The TGAW-250RE incorporates:
Energy-efficient heaters and pumps
Controlled air blowing systems that minimize waste
Low water consumption design
Durable stainless steel construction for long service life
This commitment to sustainable manufacturing aligns perfectly with UAE’s Vision 2031 for eco-conscious industrial practices and clean production technology.
Why Choose Technogen Enterprise
Over a decade of engineering excellence in vial and ampoule washing automation
Proven track record across Asia, Middle East, and Europe
Machines designed and built for cGMP, FDA, EMA, and MOHAP compliance
Energy-efficient, easy-to-operate, and low-maintenance systems
Dedicated after-sales service and technical support in the Middle East
Customized configurations for UAE’s pharmaceutical and biotechnology plants
Technogen Enterprise stands as a trusted partner for sterile processing automation, offering robust and reliable washing machines that enhance both production efficiency and regulatory compliance.
Trusted by UAE’s Leading Pharmaceutical Manufacturers
Across Dubai, Abu Dhabi, Sharjah, and Ras Al Khaimah, Technogen Enterprise’s Automatic External Ampoule Washing Machines are installed in numerous facilities engaged in the production of injectables, vaccines, diagnostic ampoules, and laboratory reagents.
These machines not only ensure perfect external cleaning but also integrate smoothly with downstream equipment such as:
Ampoule labeling systems
Inspection conveyors
Drying tunnels
Filling and sealing lines
The result is a streamlined, contamination-free production line meeting the strictest quality control norms of international regulatory authorities.
Technogen Enterprise continues to empower the UAE’s pharmaceutical, biotech, and healthcare manufacturing industries by delivering innovative, high-precision washing technologies that combine efficiency, safety, and compliance.
Whether installed in a large-scale sterile ampoule filling unit in Dubai, a biotech plant in Abu Dhabi, or a contract packaging facility in Sharjah, the Automatic External Ampoule Washing Machine (Model TGAW-250RE) offers the reliability, performance, and quality you can trust.
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