Revolutionizing Oral Liquid Production for the UAE Pharmaceutical Sector

Technogen Enterprise delivers advanced liquid and syrup manufacturing plants engineered to meet the stringent requirements of UAE pharmaceutical manufacturers. Designed for precision, hygiene, and efficiency, our systems support the complete production of oral liquids, including syrups, suspensions, emulsions, solutions, and specialty formulations.

With growing demand in the UAE and GCC region for high-quality pharmaceutical products, manufacturers require equipment that ensures absolute consistency, compliance, and operational reliability. Our liquid processing systems are engineered to meet these expectations, supporting MOHAP, GCC, WHO, USFDA, and EU-GMP quality standards.

Our design philosophy is built on two core principles essential for safe oral liquid manufacturing:
(1) Minimal manual handling, and
(2) Maximum hygienic control during every processing stage.

This enables UAE manufacturers to achieve superior product quality, reduce contamination risk, and increase production efficiency.

Why UAE Pharma Manufacturers Choose Our Systems

1. Compliance with International and GCC Standards

All vessels and components comply with ASME SEC VIII DIV 1, and contact parts are constructed from SS 316, ensuring regulatory acceptance across UAE, Saudi Arabia, and wider GCC markets.

2. Enhanced Productivity & Reduced Manpower

Automation, bottom-mounted agitators, CIP/SIP compatibility, and precision controls reduce manual workload and accelerate batch turnover—ideal for UAE facilities with strict timelines.

3. Capacity Options for all Facility Sizes

Plants are available from 50 L to 20,000 L, supporting small-scale operations, mid-size manufacturers, and large UAE-based production hubs.

4. Optimized for GMP & Hygienic Production

USFDA-approved silicone gaskets, sanitary fittings, zero hold-up filtration, and mirror-polished surfaces maintain top-tier hygiene for sensitive formulations.

5. UAE-Ready Engineering

Systems are engineered to operate efficiently in GCC climatic conditions, including high-temperature environments often experienced in UAE industrial zones.

Core Equipment in the Liquid/Syrup Manufacturing Plant

A complete setup typically includes:

• Syrup Manufacturing Vessel (Jacketed) – Main processing system for API/excipient integration.

• Sugar Melting Vessel (Jacketed) – Rapid sugar dissolution with uniform heating.

• Storage Vessel (Non-Jacketed) – Secure holding tank for the final product.

• SS Zero Hold-Up Filter Press – Ensures clarity and purity of the finished liquid.

• Inline Sugar Syrup Filter – Removes micro-impurities from melted sugar.

• Control Panel (GMP-compliant) – Centralized automation and safety control.

• Working Platform – Safe and ergonomic operation access.

• Lobe Transfer Pump – Hygienic transfer of viscous liquids.

• Optional: In-Line Homogenizer – Improves uniformity, stability, and bioavailability.

1. Syrup Manufacturing Vessel (Jacketed) – 1000 Litre

Engineered for high-performance mixing, heating, cooling, and formulation precision.

Key Specifications (UAE Format)

• Contact Parts: SS 316 (240 Grit)

• Non-contact Parts: SS 304 (Satin Finish)

• Design Standard: ASME SEC VIII DIV 1

• Pressure Range: 760 mm Hg vacuum to 2 kg/cm²

• Mechanical Seal: Double cartridge, water-cooled, TC vs. TC

• Agitator: Propeller type, bottom-mounted (500–900 RPM)

• CIP/SIP: Fully compatible

• Gaskets: USFDA-approved silicone

• Support Legs: SS 304 heavy-duty

(All nozzles, valves, and jacket details retained exactly as in your technical document—fully UAE-ready.)

2. Sugar Melting Vessel (Jacketed) – 750 Litre

Designed for fast and uniform sugar dissolution—critical for syrup stability.

Key Specifications

• Gross Capacity: 1000 L

• Working Capacity: 750 L

• Contact Material: SS 316

• Mechanical Seal: Water-cooled, double cartridge

• Safety: Electronic water sensor for seal protection

• Agitator RPM: 500–900 RPM

• Jacket: SS 304, fully insulated and cladded

(Full nozzle list included for completeness.)

3. Storage Vessel – Non-Jacketed (1000 Litre)

Ensures contamination-free holding of final product with optional controlled agitation.

Highlights

• SS 316 internal finish (240 Grit)

• SS 304 exterior satin finish

• Bottom-mounted propeller agitator

• Double mechanical seals (TC vs. TC)

• CIP/SIP capability

Nozzle set includes manhole, sight glass, air vent, spray ball, TC ports, etc.

4. Zero Hold-Up Filter Press – 14" x 12 Plates

Guarantees maximum product recovery and finished clarity.

Key Features

• Filtration Area: 1.18 m²

• Cake Capacity: 37.75 L

• Micron Rating: 10–15 µ

• Pump: Lobe pump with SS 316 contact parts

• Finish: Mirror-finished contact surfaces for hygiene

• Safety: Pressure gauge, safety valve, air vent

5. Inline Sugar Syrup Filter – 100 Litre

Provides final purification before syrup enters the main manufacturing vessel.

• SS 316 internal components

• Full cone distributor

• Perforated basket

• Castor-mounted for mobility

6. Standard Control Panel

A centralized, GMP-compliant automation hub.

Included Controls

• SS 304 enclosure

• VFD controls for all agitators

• Emergency stop

• Optional: PLC + 5 HMI touch screens

• Optional: Load cell for batch precision

7. Working Platform

• SS dimpled plate

• SS 304 railing

• 7000 mm length x 900 mm width

• Anti-slip, ergonomic design

8. Lobe Transfer Pump

• Hygienic positive displacement pump

• 1.5 HP geared motor

• 40 mm TC inlet/outlet

• Ideal for viscous syrups and suspensions

Optional: In-Line Homogenizer (7.5 HP)

Enhances product uniformity and stability—recommended for emulsions, suspensions, and premium formulations.

• SS 316 rotor-stator system

• 2800 RPM

• Water-cooled double mechanical seal

• Mirror-finished internal surfaces

Material Engineering for UAE-GMP Compliance

SS 316 Contact Parts

• Corrosion-resistant

• Inert against chemicals

• Suitable for all GCC regulatory audits

SS 304 External Surfaces

• Cost-effective

• Strong and durable

• Ideal for cleanroom conditions

USFDA-Approved Silicone Gaskets

• Non-reactive

• Food/pharma grade

• Wide temperature resistance

ASME SEC VIII Compliance

Essential for UAE industrial safety regulatory approval.

Complete Oral Liquid Manufacturing Workflow

Step 1 – Sugar Syrup Preparation

• Accurate raw material loading

• Jacketed heating and mixing

• Pre-filtration through inline filter

Step 2 – API & Excipient Processing

• Transfer of pre-filtered syrup

• Controlled addition of API and excipients

• Temperature management via jacket

• Optional homogenization

Step 3 – Final Filtration

• Zero hold-up filter press

• 10–15 µ clarity

• High product recovery

Step 4 – Storage & QC Testing

• Secure storage

• Homogeneity maintained by agitator

• Full QC and microbial testing

Step 5 – Automated CIP/SIP

• No disassembly required

• Minimizes downtime

• Ensures complete GMP compliance

Scope of Supply

• Complete 1000 L Liquid Manufacturing Plant

• SS 316 contact parts / SS 304 non-contact parts

• Control panel, pumps, vessel set, filters, platform

Optional

• In-line homogenizer

• Load cell integration

Client Responsibilities (UAE Facility Requirements)

• Steam and condensate connections

• Cooling water supply

• Water lines for mechanical seals

• Electrical wiring from panel to motors

• Vacuum pump line connection

Empowering UAE Pharmaceutical Manufacturing

Technogen Enterprise provides UAE manufacturers with reliable, compliant, and high-performance equipment designed for long-term production stability. Our systems deliver:

• Higher batch consistency

• Faster production cycles

• Full traceability

• Global regulatory compatibility

• Hygiene and safety at every stage

Contact Us

For UAE-specific project consultation, plant sizing, or turnkey support, contact us via our website.
Our engineering team will assist with layout planning, utility design, and complete equipment integration for your facility.