Automatic Cap Feeder Elevator Manufacturer & Supplier In UAE

Automatic Cap Feeder Elevator for UAE Packaging & Capping Lines

The UAE has emerged as a major center for industrial manufacturing, FMCG packaging, food processing, health & beauty products, lubricants, chemicals and pharmaceuticals. Facilities across Dubai, Abu Dhabi, Sharjah, Ajman, Fujairah, Ras Al Khaimah and Umm Al Quwain—including the region’s top industrial zones like Jebel Ali Free Zone (JAFZA), Dubai Industrial City, Dubai Investments Park (DIP), KIZAD Abu Dhabi, RAKEZ, SAIF Zone and Sharjah Industrial Area—require fast, accurate and automated cap feeding systems that ensure continuous production without manual intervention.

To support this growing demand, Technogen Enterprise, a trusted manufacturer, supplier and exporter from Ahmedabad, India, delivers a superior, engineering-driven solution: the Waterfall-Type Automatic Cap Feeder Elevator. Designed for uninterrupted feeding of bottle closures, this machine drastically minimizes manual cap loading and ensures smooth, consistent cap delivery to any cap sorter or capping machine.

Whether you are operating a high-speed bottling line, a pharmaceutical packing facility, a chemical packaging plant, or a food & beverage operation in the UAE, this Cap Feeder Elevator significantly enhances productivity, safety and operational efficiency.

Engineered for Efficient & Automated Cap Feeding

Manual cap loading is slow, labor-intensive and prone to human error. The Cap Feeder Elevator eliminates these issues by providing an automated, continuous cap supply to the cap sorter, vibrator, rotary feeder or capping head.

Suitable For Feeding:

• Screw caps
• ROPP caps
• Plastic closures
• HDPE caps
• Flip-top caps (depending on configuration)
• Bottle lids
• Wide-mouth closures
• Pharmaceutical and cosmetic caps

Its waterfall mechanism lifts caps from a low-level hopper and feeds them evenly into the cap sorter—ensuring a steady cap flow without interruptions.

Waterfall-Type Design for Seamless Operation

The Waterfall-Type Cap Feeder Elevator is the preferred design for UAE manufacturing units because it allows:

• Quick bulk loading
• Easy operator access
• Smooth cap elevation
• Reduced downtime
• High storage capacity

The hopper is positioned at a low height, enabling easy loading of large batches of caps—ideal for continuous production lines in Dubai, Abu Dhabi and Sharjah.

Caps gently fall in the correct orientation due to the elevator’s modular belt and guide system, ensuring consistent and predictable feeding.

High-Capacity Storage Silo for Extended Production

Built from Stainless Steel 304, the storage silo can store 1000 to 2000 caps, depending on cap diameter. This allows long hours of operation without the need for constant operator supervision.

Benefits of the SS304 Silo:

• Hygienic and rust-free
• Large storage volume
• Suitable for food, beverages and pharmaceuticals
• Easy to clean and maintain
• Long-lasting even in hot UAE climates

This feature is especially useful for high-volume capping lines in water bottling plants, cosmetic production units, chemical factories and oil packaging lines.

Plastic Modular Belt Ensures Smooth Cap Transport

The high-quality plastic modular belt is engineered to accommodate different cap sizes, shapes and weights. UAE packaging plants—where diverse product varieties are common—benefit greatly from this flexibility.

Advantages of the Modular Belt:

• Handles multiple closure designs
• Smooth cap lifting without damage
• Long belt life
• Low maintenance
• Easy belt replacement if required

The modular belt construction ensures consistent performance even under demanding line speeds.

Advanced Sensor-Controlled Operation for Intelligent Feeding

The machine comes with a photoelectric sensor that automatically detects cap availability in the cap sorter or capping head. Based on real-time feedback, the Cap Feeder Elevator turns ON or OFF to regulate cap flow.

Intelligent Auto-Control Benefits:

• Prevents overflow
• Prevents cap shortage
• Reduces motor and belt wear
• Optimizes power consumption
• Ensures smooth line synchronization

UAE manufacturers value this feature as it prevents cap jamming and protects downstream machinery.

Ergonomic, Operator-Friendly Design

The machine is carefully designed for easy bulk loading, fast cleaning and simple operation.

Ergonomic Features:

• Low-height silo for comfortable loading
• Knob-adjustable feeding system (cap sizes up to 110 mm)
• Minimal manual intervention
• Easy access for cleaning and inspection
• Simple angle adjustment (0° to 20° inclination)

These features are especially beneficial for UAE plants with multi-shift operations where operator fatigue must be minimized.

Reliable Mechanical Drive System

For continuous industrial feeding, the Cap Feeder Elevator uses:

• High-quality worm gearbox
• Gear motor
• Variable frequency drive (VFD)

These components ensure vibration-free, noise-free and long-life performance—key factors for UAE facilities running 24/7.

Mechanical Drive Benefits:

• Accurate speed control
• Smooth cap lifting
• Low maintenance
• Extended lifespan
• Reduced energy consumption

The machine is engineered to deliver consistent output regardless of production speed.

Perfect Integration with Bottle Capping Machines

The Cap Feeder Elevator is compatible with:

• Screw capping machines
• ROPP capping machines
• Press-on capping machines
• Snap-fit capping systems
• Servo capping lines
• Vibrator-type cap sorters
• Rotary capping machines

Whether you are labeling, filling, sealing or packaging, the machine ensures uninterrupted cap supply for all capping applications.

Salient Features of Cap Feeder Elevator

• cGMP-compliant model
• Complete SS304 construction
• High-quality plastic modular belt
• Photoelectric sensor for auto ON/OFF function
• Knob adjustment for cap sizes up to 110 mm
• Inclination angle adjustable up to 20 degrees
• Integrated filter regulator
• SS304 storage silo for large cap volume
• Worm gear box and gear motor for reliability
• VFD-based speed regulation
• Compatible with all capping lines
• Smooth, quiet and low maintenance operation
• Designed for 24/7 industrial usage
• Safe, hygienic and durable engineering

Ideal for UAE Industries

This machine is perfectly suited for UAE manufacturers dealing in:

• Water bottling
• Pharmaceuticals
• Cosmetics & toiletries
• Edible oils
• Personal care products
• Chemicals & detergents
• Juices & beverages
• Household products
• Lubricants & automotive fluids

Companies operating in RAKEZ, KIZAD, JAFZA, Dubai Industrial City, SAIF Zone and DIP rely heavily on efficient cap feeding systems like this to maintain continuous production.

✅ Technical Specification Table: Cap Feeder Elevator

Why UAE Buyers Prefer Technogen Enterprise

• High-speed, efficient cap feeding
• Rust-free SS304 and durable build
• Long-life modular belt design
• Operator-friendly loading height
• Compatible with all cap sorters and capping machines
• Trusted global manufacturer & exporter
• Strong after-sales support
• Competitive pricing for UAE buyers
• Export-safe packaging and fast delivery