Technogen Enterprise is a trusted manufacturer and supplier of Automatic Multi-Head ROPP Capping Machines in the UAE, catering to a wide range of industries including pharmaceuticals, beverages, wineries, distilleries, cosmetics, and edible oil production. Known for innovation, reliability, and performance, our advanced capping systems are designed to meet the stringent requirements of modern packaging operations across Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and Fujairah.
Our Automatic Multi-Head Rotary ROPP Capping Machine offers a complete, high-speed, and precision-driven solution for sealing Roll Over Pilfer Proof (ROPP) aluminum caps on bottles made of glass, PET, HDPE, and LDPE. With multiple head configurations — 4, 6, 8, or 12 heads — this machine provides unmatched flexibility for various production capacities, from 60 to 200 bottles per minute, depending on bottle diameter and cap size.
The equipment integrates advanced automation, stainless steel construction, and operator-friendly features, ensuring consistent performance, minimal downtime, and maximum hygiene — all while maintaining compliance with cGMP and CE standards.
The Automatic Multi-Head ROPP Capping Machine is built with precision-engineered components that ensure accuracy, efficiency, and durability. It accommodates bottles of varying shapes — round, square, or custom — using quick-change parts, enabling seamless adaptability for diverse production lines.
Technogen Enterprise’s capping systems are widely installed across UAE industrial zones such as Jebel Ali Free Zone (JAFZA), Khalifa Industrial Zone Abu Dhabi (KIZAD), and Sharjah Industrial Area, where clients value our machines for their sturdy construction, intelligent automation, and user-centric operation.
• cGMP and Modular Design: Built to comply with current Good Manufacturing Practices, ensuring clean, hygienic, and compliant operation for food, pharma, and beverage industries.
• Rotary Motion Mechanism: Smooth rotary movement ensures continuous high-speed capping with minimal vibration and consistent torque control.
• Premium Matte Finish: High-quality stainless steel matte finish adds visual appeal and improves corrosion resistance for long-term performance.
• High-Grade Construction Materials: Contact parts are manufactured from SS 304, Nylon, and Aluminum, guaranteeing superior hygiene and mechanical strength.
• Synchronized Drive System: A single motor synchronizes the main conveyor, star wheels, and platform turret, ensuring flawless coordination and efficiency.
• Intelligent Cap Detection Sensor: Photoelectric sensors detect cap availability in the chute, automatically halting operation if caps are missing.
• No Bottle – No Cap Feature: Prevents capping cycle activation without a bottle, ensuring zero wastage and precise operation.
• Adjustable Sealing Pressure: Enables perfect sealing for different cap diameters, enhancing product integrity and packaging quality.
• Flexible Cap Feeding Options: Available with vibrator feeder bowl, mechanical orientator, or waterfall elevator, offering convenience across varied line setups.
• Quick Changeover System: Easy adjustment for different container sizes reduces downtime and enhances productivity.
• 6-Digit Counter: Integrated production counter allows for accurate batch monitoring and output control.
• Emergency Stop Mechanism: Equipped with an emergency mushroom switch for immediate shutdown in case of anomalies.
• Low Maintenance Design: Built for long-term use with minimal servicing, reducing operational costs.
• CE-Certified Components: All bought-out items comply with international CE standards, ensuring reliability and safety.
• PLC-HMI Interface: User-friendly touchscreen control enables precise monitoring, adjustment, and real-time performance tracking.
• Cap Feeder Elevator: Ensures uninterrupted cap feeding and reduces manual intervention.
• Automatic Head Lift System: Automatic head-up/down system adjusts capping heads based on bottle height for faster product changeover.
• Safety Cabinet with Toughened Glass: CGMP-compliant protective enclosure enhances operator safety and allows visibility of operations.
• Validation Documentation: Complete documentation support including DQ, IQ, OQ, FAT, and SAT protocols for regulated industries.
| Particulars | 4 Head | 6 Head | 8 Head | 12 Head |
|---|---|---|---|---|
| Model | TGRCS-100 | TGRCS-150 | TGRCS-200 | TGRCS-250 |
| Direction | Left to Right | Left to Right | Left to Right | Left to Right |
| Automation Grade | Automatic | Automatic | Automatic | Automatic |
| Application | Apply ROPP Cap on Glass, Plastic, and PET Bottles | Apply ROPP Cap on Glass, Plastic, and PET Bottles | Apply ROPP Cap on Glass, Plastic, and PET Bottles | Apply ROPP Cap on Glass, Plastic, and PET Bottles |
| Brand | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise |
| Speed Variation | Variable Frequency Drive | Variable Frequency Drive | Variable Frequency Drive | Variable Frequency Drive |
| Machine Motion | Rotary Continuous | Rotary Continuous | Rotary Continuous | Rotary Continuous |
| Finish | Premium SS Matte | Premium SS Matte | Premium SS Matte | Premium SS Matte |
| Bottle Diameter | 22–70 mm | 22–70 mm | 22–70 mm | 22–70 mm |
| Bottle Height | 50–120 mm | 50–120 mm | 50–120 mm | 50–120 mm |
| ROPP Cap Size | 20–40 mm | 20–40 mm | 20–40 mm | 20–40 mm |
| No. of Heads | 4 | 6 | 8 | 12 |
| Power Consumption | 1.25 HP | 1.25 HP | 2.5 HP | 2.5 HP |
| Cap Feeder Type | Vibrator/Mechanical Orientator | Vibrator/Mechanical Orientator | Vibrator/Mechanical Orientator | Vibrator/Mechanical Orientator |
| Electricals | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
| Control Panel | SS304 Bottom Pedant Mounted | SS304 Bottom Pedant Mounted | SS304 Bottom Pedant Mounted | SS304 Bottom Pedant Mounted |
| Production Counter | 6-Digit Digital | 6-Digit Digital | 6-Digit Digital | 6-Digit Digital |
| Conveyor Height | 800–850 mm Adjustable | 800–850 mm Adjustable | 800–850 mm Adjustable | 800–850 mm Adjustable |
| Dimensions (mm) | 1830×800×1400 | 1830×800×1400 | 2130×915×1500 | 3050×1050×1500 |
| Net Weight (kg) | 300 | 325 | 350 | 375 |
| Gross Weight (kg) | 525 | 550 | 575 | 600 |
| Warranty | 1 Year | 1 Year | 1 Year | 1 Year |
| Country of Supply | UAE | UAE | UAE | UAE |
| Part / Assembly | Material |
|---|---|
| Main Body | Stainless Steel Pipe |
| Top Plate | MS Plate with SS 304 Cladding |
| Doors & Covers | SS 304 |
| Conveyor Plates | SS 304 |
| Conveyor Chain | SS 304 |
| Feed Worm | Nylon / Delrin |
| Conveyor Sprockets | Nylon |
| Star Wheels | Nylon / Delrin |
| Guide Bracket | Polymid with SS Rod |
| Lifter Cam | Graded Casting |
| Main Capping Turret | Mild Steel with SS Cladding |
| ROPP Capping Head | Die Casting |
| Feed Worm Gear | EN |
| Spindle Gear | EN |
| Pinion Gear | EN |
| Capping Chute | SS Fabricated |
• Minimum Order Quantity: 1 Unit
• Production Capacity: 5 Machines per Month
• Product Code: TGRCS-100 / 150 / 200 / 250
• Delivery Time: 4–5 Weeks
• Packaging: ISBM-15 Compliant Sea-Worthy Packaging
• Nearest Port: Jebel Ali, UAE
• Payment Terms: Bank Transfer / L.C.
• Trusted manufacturer and supplier of automatic capping machines with proven installations across major UAE industries.
• High-speed and precision-driven rotary systems for seamless bottling operations.
• Tailored automation solutions to meet diverse production capacities.
• Comprehensive validation and documentation support for regulated industries.
• After-sales service and spare support available across UAE industrial zones.
• Committed to delivering durable, efficient, and CE-certified machinery that enhances productivity and reduces downtime.
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