Automatic Ampoule Filling And Sealing Machine In UAE
Ampoule Filling And Sealing Machine Details
Technogen Enterprise is a leading manufacturer, exporter, and supplier of high-quality Ampoule Filling and Sealing Machines, designed for precision, performance, and reliability. Built to meet the demanding standards of pharmaceutical industries across the United Arab Emirates, our equipment is widely used in Dubai, Abu Dhabi, Sharjah, Ajman, and Jebel Ali Free Zone for sterile liquid packaging applications.
Our Automatic Ampoule Filling and Sealing Machine is engineered to fill and seal glass ampoules with utmost accuracy. Available in 4-head, 6-head, and 8-head configurations, it caters to varying production needs — from medium to large-scale pharmaceutical units. Each model ensures continuous operation, minimal downtime, and outstanding output consistency.
Precision Filling and Reliable Sealing
Technogen’s Ampoule Filling and Sealing Machine combines modern automation with mechanical precision. It is ideal for filling small-volume liquids such as injectables, vaccines, serums, and sterile solutions into glass ampoules.
The unique “No Ampoule – No Filling” system ensures zero wastage, while Pre and Post Gassing Systems enhance product integrity by reducing oxidation and ensuring sterility. The sealing unit features a draw jaw sealer and pusher mechanism, efficiently sealing the ampoule tip and transferring it to the collection tray without breakage.
Every machine is built with pharmaceutical-grade stainless steel (AISI 316L for contact parts) and designed according to CGMP standards, ensuring total hygiene and compliance with international manufacturing norms.
Engineered for the UAE Pharmaceutical Market
The UAE is rapidly becoming a hub for pharmaceutical and biotech manufacturing, especially in areas like Dubai Science Park, Jebel Ali Free Zone, and Abu Dhabi Industrial City. Our Ampoule Filling and Sealing Machines are designed to meet this growing demand for reliable, high-speed, sterile packaging equipment.
Whether used in vaccine production, liquid injectables, or research labs, Technogen’s ampoule fillers deliver exceptional filling precision (±1%) and consistent sealing results — ideal for the region’s world-class pharma facilities.
Salient Features
Our Ampoule Filling and Sealing Machine is equipped with advanced features ensuring efficient and safe operation:
CGMP-Compliant Design ensuring total hygiene and smooth cleaning.
Special Induction Gear Motor with Worm Gearbox for perfect synchronization between filling and sealing stations.
Robust AISI 304 Stainless Steel Frame for durability and stability.
All Liquid Contact Parts in AISI 316L, ensuring corrosion resistance and product purity.
Diving Nozzles to prevent foaming and spillage during filling.
“No Ampoule – No Fill” mechanism to prevent wastage and maintain line integrity.
Capability to Fill up to 20 ml with minimal change parts.
Integrated Pre & Post Gassing System for enhanced product sterility.
Infeed and Outfeed Tray System for smooth ampoule handling.
Accurate Counting Mechanism for production monitoring and control.
Emergency Stop Function for operational safety.
Compact, Modular Design allowing easy access and maintenance.
Technical Specification
| Model | TGAFS-60 | TGAFS-120 | TGAFS-180 |
|---|---|---|---|
| Name | Four Head Ampoule Filling & Sealing Machine | Six Head Ampoule Filling & Sealing Machine | Eight Head Ampoule Filling & Sealing Machine |
| Output | 60 Ampoules/min (depending on diameter) | 120 Ampoules/min (depending on diameter) | 160 Ampoules/min (depending on diameter) |
| Filling Accuracy | ±1% | ±1% | ±1% |
| Filling Range | 1 ml to 10 ml | 1 ml to 10 ml | 1 ml to 10 ml |
| No. of Filling Heads | 4 Head | 6 Head | 8 Head |
| Power Requirement | 230V, Single Phase, 50Hz | 230V, Single Phase, 50Hz | 230V, Single Phase, 50Hz |
| Electrical Supply | 1 HP | 1.5 HP | 2 HP |
| Ampoule Size | 1 ml to 10 ml | 1 ml to 10 ml | 1 ml to 10 ml |
| Net Weight | 350 kg | 450 kg | 500 kg |
| Dimensions (L × W × H) mm | 1250 × 1180 × 1250 | 1590 × 1180 × 1250 | 1850 × 1200 × 1300 |
Add-On Features
To enhance control, safety, and operational efficiency, optional add-ons are available:
PLC + HMI Interface: User-friendly touchscreen for recipe storage, monitoring, and parameter setting.
Toughened Glass / Acrylic Safety Cabinet: With interlocking door system for operator protection and cleanroom compliance.
Applications
Technogen’s Ampoule Filling and Sealing Machines are purpose-built for pharmaceutical and biotech manufacturing units, offering precise performance in:
Injectable Filling Lines
Vaccine and Serum Production
Diagnostic and Laboratory Solutions
Liquid Sterile Product Packaging
Research and Development Units
With customizable heads and filling ranges, the machine efficiently handles low to medium viscosity liquids, ensuring reliable output for pharmaceutical companies in Dubai, Abu Dhabi, Sharjah, and Ajman.
How It Works
Ampoule Feeding: Empty ampoules are placed on the infeed tray and automatically transferred to the filling station.
Filling Process: The servo-controlled nozzles dive into the ampoule to prevent splashing or foaming. Liquid is dispensed precisely with ±1% accuracy.
Gassing System: Pre- and post-gassing systems are activated to maintain product sterility.
Sealing Mechanism: The ampoules pass through a flame sealing station with synchronized draw jaws and pushers.
Collection: Sealed ampoules are gently transferred to the outfeed tray, ready for inspection and packing.
Performance Benefits
1. Consistent Accuracy
Each filling head is calibrated for consistent volume, ensuring precise dosing every cycle.
2. Sterile & Contamination-Free
Made entirely of pharmaceutical-grade stainless steel, the machine maintains sterile filling conditions in cleanroom environments.
3. Compact and Efficient
Its compact footprint saves valuable floor space while maintaining high throughput — ideal for UAE facilities where cleanroom efficiency is critical.
4. Easy Maintenance
Quick-release parts, tool-less changeovers, and ergonomic access make cleaning and maintenance effortless.
5. Safety and Compliance
Complies with CGMP standards, featuring emergency stop and interlocking mechanisms for operator safety.
Ideal for UAE’s Growing Pharma Sector
Technogen’s Ampoule Filling and Sealing Machine supports the UAE’s vision of becoming a regional hub for pharmaceutical manufacturing and research. With top-tier performance and strict compliance standards, it is the preferred choice for production facilities in:
Dubai Science Park
Abu Dhabi Industrial Zone
Jebel Ali Free Zone (JAFZA)
Sharjah Pharmaceutical City
Our clients rely on Technogen equipment for sterile, efficient, and repeatable filling processes — backed by strong after-sales support and technical service across the GCC.
Why Choose Technogen Enterprise
Leading manufacturer and exporter of pharmaceutical filling and packaging machinery.
Expertise in sterile liquid filling automation for global markets.
Equipment designed and built according to CGMP & WHO compliance.
Proven reliability across UAE, GCC, and international pharmaceutical sectors.
Dedicated after-sales support and spare parts availability.
Contact Technogen Enterprise
Transform your sterile liquid packaging operations with Technogen’s Automatic Ampoule Filling and Sealing Machine — built for precision, reliability, and productivity.